China Automation Assembly Line manufacturer
Quanstar Intelligent Controls (Shanghai) Co.,Ltd
Quanstar Intelligent Controls (Shanghai) Co.,Ltd
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Custom Automatic Machine with Integrated MES Software For Production Assembly

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Quanstar Intelligent Controls (Shanghai) Co.,Ltd

City: shanghai

Province/State:shanghai

Country/Region:china

Tel:86-1500-2179039

Contact Person:
Mrs.Susan Wang
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Custom Automatic Machine with Integrated MES Software For Production Assembly

Brand Name Quanstar
Certification ISO
Place of Origin Shanghai
Payment Terms L/C,T/T
Delivery Time 90 days
Packaging Details wooden box
Name Custom automatic machine for production assembly
Application industrial automation
Products automated mahinery
Operation fully automatic, semi-automatic
Control system PLC, HMI
Integrated Software SCADA, MES
Detailed Product Description

Custom automatic machine for production assembly

Assembly technology:

 

Technology for the automation transformation of machine tools (replacing human workers with robots).

 

The ability to conduct process analysis, machine tool selection, cutting tool analysis, cycle time analysis, fixture design, etc. for brand-new automated machining projects.

 

It includes the capabilities of automatic feeding, automatic loading, automatic milling, automatic turning, automatic cleaning, automatic size detection of spherical sweep, automatic marking, automatic offline processing, automatic fluid replenishment, automatic chip removal, automatic tool offset, data traceability system, etc.

 

It includes the integrated design capabilities of intelligent material racks, robots, overhead rails, machining centers, turning machining centers, robot fixtures, machining center fixtures, cleaning machines, spherical sweep inspection machines, laser marking machines, integrated chip removal, integrated fluid replenishment, tool offset systems, control systems, and traceability systems.

 

It has the function of automatically detecting broken tools to prevent workpieces from being scrapped due to tool breakage during the machining process.

 

It has the ability to write machining programs.

 

It has the ability to repair machine tools and modify machine tool PMA programs.

 

CategoryParameterDescription/Value
General SpecificationsLine Length10-50 meters (adjustable based on layout)
 Production Cycle Time3-15 seconds/part (depends on complexity)
 Workstation Number5-20 modular stations
 Power Supply380-480V AC, 50/60Hz, 3-phase
 Compressed Air Requirement0.5-0.7 MPa, ~100 L/min
Assembly ModuleAssembly Accuracy±0.05 mm
 Gripper TypePneumatic/Servo-electric (customizable)
 Torque Control Range0.1-20 Nm (for screwdriving units)
 Part Size Range5-500 mm (L/W/H)
 Max. Part Weight10 kg/station
Inspection ModuleVision System Resolution5-12 MP (with 10-50 μm/pixel)
 Defect Detection Sensitivity≥0.02 mm (for dimensional defects)
 Camera TypeCCD/CMOS (2D/3D options)
 Lighting SystemLED ring/backlight (adjustable intensity)
 OCR VerificationFont size ≥1.5 mm
Motion SystemConveyor TypeBelt/Chain/Pallet (motorized)
 Positioning Accuracy±0.1 mm (with servo positioning)
 Linear Speed0.1-2 m/s (variable)
Control SystemPLCSiemens/Brand (e.g., S7-1500, Allen-Bradley)
 HMI10"-15" touchscreen (multi-language)
 Communication ProtocolPROFINET/EtherCAT/Modbus TCP
 Data LoggingSQL database (local/cloud)
Quality MetricsFalse Rejection Rate≤0.5%
 First-Pass Yield≥99.2%
 MTBF (Mean Time Between Failures)>2,000 hours
EnvironmentalOperating Temperature5-40°C
 Humidity Range20-80% RH (non-condensing)
 Noise Level≤75 dB
SafetySafety StandardsISO 13849-1 (PLd), CE/UL certified
 Protective MeasuresLight curtains, E-stop, safety interlocks

Notes:

  • Customization: Parameters can be adjusted based on part materials (metal/plastic) and complexity.

  • Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.

FAQ

 

1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.


2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.

 

3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.

4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.

5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.

6.Q: What is the package for you machine?
A: We have standard wooden case package.

7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.

 

8.Q:What partners do you work with?

A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:

Product Tags: Production assembly automatic machine   Custom Automation Assembly Line  
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