China Automation Assembly Line manufacturer
Quanstar Intelligent Controls (Shanghai) Co.,Ltd
Quanstar Intelligent Controls (Shanghai) Co.,Ltd
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Custom Automated Assembly And Test Machinery For Industrial Components

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Quanstar Intelligent Controls (Shanghai) Co.,Ltd

City: shanghai

Province/State:shanghai

Country/Region:china

Tel:86-1500-2179039

Contact Person:
Mrs.Susan Wang
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Custom Automated Assembly And Test Machinery For Industrial Components

Brand Name Quanstar
Certification ISO
Place of Origin Shanghai
Payment Terms L/C,T/T
Delivery Time 90 days
Packaging Details wooden box
Name Custom Assembly and Test machinery for Industrial Components
Application industrial automation
Products automation mahinery
Operation fully automatic, semi-automatic
Control system PLC, HMI
Software SCADA, MES
Detailed Product Description

Custom Automatic Assembling Machine for Industrial Components

Assembly technology:

 

The ability to detect and analyze various forces (operating force, torque, resistance, friction force, etc.).
The ability to detect and analyze the stiffness, strength, clearance (play), and efficiency of structural components.
The ability to detect and analyze leakage (internal leakage and external leakage).
The ability to detect and analyze electrical components (motors, actuators, sensors, solenoid valves).
The ability to detect and analyze automatic armature and magnetic flux.
The ability to detect and analyze the brightness, light leakage, and color of indicator lights.
The ability to automatically detect and analyze geometric tolerances such as position tolerance, runout, and roundness.
The ability to detect and analyze noise and abnormal sounds (NVH).
The ability to detect and analyze wind speed, wind pressure, and flow rate.
The ability to detect and analyze programming and calibration.

 

CategoryParameterDescription/Value
General SpecificationsLine Length10-50 meters (adjustable based on layout)
 Production Cycle Time3-15 seconds/part (depends on complexity)
 Workstation Number5-20 modular stations
 Power Supply380-480V AC, 50/60Hz, 3-phase
 Compressed Air Requirement0.5-0.7 MPa, ~100 L/min
Assembly ModuleAssembly Accuracy±0.05 mm
 Gripper TypePneumatic/Servo-electric (customizable)
 Torque Control Range0.1-20 Nm (for screwdriving units)
 Part Size Range5-500 mm (L/W/H)
 Max. Part Weight10 kg/station
Inspection ModuleVision System Resolution5-12 MP (with 10-50 μm/pixel)
 Defect Detection Sensitivity≥0.02 mm (for dimensional defects)
 Camera TypeCCD/CMOS (2D/3D options)
 Lighting SystemLED ring/backlight (adjustable intensity)
 OCR VerificationFont size ≥1.5 mm
Motion SystemConveyor TypeBelt/Chain/Pallet (motorized)
 Positioning Accuracy±0.1 mm (with servo positioning)
 Linear Speed0.1-2 m/s (variable)
Control SystemPLCSiemens/Brand (e.g., S7-1500, Allen-Bradley)
 HMI10"-15" touchscreen (multi-language)
 Communication ProtocolPROFINET/EtherCAT/Modbus TCP
 Data LoggingSQL database (local/cloud)
Quality MetricsFalse Rejection Rate≤0.5%
 First-Pass Yield≥99.2%
 MTBF (Mean Time Between Failures)>2,000 hours
EnvironmentalOperating Temperature5-40°C
 Humidity Range20-80% RH (non-condensing)
 Noise Level≤75 dB
SafetySafety StandardsISO 13849-1 (PLd), CE/UL certified
 Protective MeasuresLight curtains, E-stop, safety interlocks

Notes:

  • Customization: Parameters can be adjusted based on part materials (metal/plastic) and complexity.

  • Optional Add-ons: AI-based defect classification, RFID tracking, robotic welding/gluing stations.

FAQ

 

1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.


2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.

 

3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.

4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.

5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.

6.Q: What is the package for you machine?
A: We have standard wooden case package.

7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.

 

8.Q:What partners do you work with?

A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below:

Product Tags: Industrial Components Assembly Test machinery   Automated Assembly Test machinery   Custom Assembly Test machinery  
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