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Special Automated Welding Machine for Planar Splicing in Sink Manufacturing

Special Automated Welding Machine for Planar Splicing in Sink Manufacturing

Brand Name Star Power
Model Number SP-9004
Certification CU,ISO
Place of Origin Guangdong, China
Minimum Order Quantity 1 set
Price Negotiable
Payment Terms L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability 100 Set/Sets per Month
Delivery Time 1 month
Packaging Details metal frame with film
Type CNC Welding Machine
Power 4 KW
Voltage 380 V
The clamping way pneuma-lock
Compressed air pressure 0.2-1.0 MPa
Body size 1400*1100*2000 mm
HS Code 85159000
control method Starart CNC system
Detailed Product Description

Special Automated Welding Machine for Planar Splicing in Sink Manufacturing

 

Advantages of Special Automated Welding Machine for Planar Splicing in Sink Manufacturing:
 
  1. High-precision Welding
    It can achieve precise weld seam positioning and control, ensuring that the gap at the splicing point of the sink is extremely small and uniform, improving the sealing and aesthetics of the sink.
    It effectively avoids the deviations that may occur in manual welding and ensures the stable and consistent welding quality of each sink.
  2. High-efficiency Production
    The automated operation process significantly shortens the welding time and improves the production efficiency of the sink.
    It can work continuously and uninterruptedly to meet the demand for large-scale sink production.
  3. Reduced Labor Costs
    It reduces the reliance on skilled welders and lowers the labor training costs.
    Operators only need to perform simple monitoring and maintenance, saving labor input.
  4. Reliable Welding Quality
    Constant welding parameters and a stable welding process result in high weld seam strength and are less prone to defects such as cracks and pores.
    It improves the durability of the sink and reduces the probability of after-sales maintenance.
  5. Strong Adaptability
    It can adapt to the planar splicing requirements of sinks of different sizes, shapes, and materials.
    It can be flexibly adjusted and programmed according to the changes in the sink manufacturing process.
  6. Energy Conservation and Environmental Protection
    Compared to traditional welding methods, it has lower energy consumption and reduces the impact on the environment.
    It generates less welding waste and exhaust gas, meeting environmental protection requirements.
    In conclusion, the special automated welding machine for planar splicing in sink manufacturing, with its advantages of high precision, high efficiency, low labor costs, reliable welding quality, strong adaptability, energy conservation, and environmental protection, has brought significant improvements and development to the sink manufacturing industry.
 

Specifications:

 

Process termProcess introductionmachineMachine sizefloor spacepower
(Kw)
Length(m)Width(m)
Process 1Steel Coil Laser cuttingLaser cutter line12000x2600x1950mm172.645
Process 2Sheet welding for Saving MaterialStraight Seam Welding Machine1400x1100x2000mm1.41.10.4
Process 3Sheet Grinding for Saving MaterialSheet Grinding Machine2250x1550x1800mm2.31.63.2
Process 4Punching of water holeDeep throat Press machine/J21S-40T1500x1200x2000mm1.51.24
Process 5Punching for PrebendingDeep throat press machine/J21S-63T1700x1400x2200mm1.71.44
Process 6Press the water lineBending machine/30T-1600MM2600x1400x2000mm2.61.43
Process 7Bending of the sink baseBending machine/63T-2500MM2800X1700X2350MM2.81.75.5
Process 8Press arc & bottom cornerTwo-In-One Integrated Rolling Seam&Corner Pressing Machine1300x750x2000mm1.30.752.3
Process 9Welding for vertical seams and bottom cornerCNC Welding Special Machine1400x1100x2000mm1.41.10.4
Process 10Round corner Of vertical seams grinding (Inside)Grinding Machine For Round corner Of vertical seams2550x850x2200mm2.60.852.3
Process 11Repair the Panel's missing cornersCNC Welding Special Machine(for panel repair)1100x850x1450mm1.10.850.4
Process 12CNC Welding For Panel's Inner EdgeMulti-Axis CNC Welding Special Machine
(For panel's inner edge)
1700x1400x1600mm1.71.41.3
Process 13Grinding for the sink's panelGrinding machine (Abrasive belt type)2500x1400x1700mm2.51.43
Process 14Grinding for the sink's panel(mirror surface)Grinding machine3000x1400x1700mm31.43
Process 15Painting For Sink Bottom Back SideManual painting equipment2200X1800X1600mm2.21.84.5
Process 16Drying after PaintingDrying Oven13000X1000X1600mm13130
Total floor space(Includ spaced distance and transportation route):>65m(Length)x 10m(Width)

 

 

Process flowEquipment nameSpecific machine name
CuttingLaser cuttingCustomizable
Seam and corner pressingSeam and corner pressing machineSeam pressing machine, Corner pressing machine, Integrated seam and corner pressing machine
StampingStamping machinePunching of water hole,Punching of Prebending
BendingBending machineBending to form the bowl shape,
Press the water line
WeldingWelding machineCNC fillet welding machine, CNC corner mending welding machine, seam welding machine, CNC planar welding machine,
Press arc & bottom
corner,
Grinding and polishingGrinding and polishing machine
Automatic Grinding for the
sink's panel(Rough
Polishing),Automatic Grinding for the
sink's panel(Fine Polishing),
Round corner Of vertical
seams grinding (Inside)

 

Advantages:

 

 

 

 

 

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