Special Automated Welding Machine for Planar Splicing in Sink
Manufacturing Advantages of Special Automated Welding Machine for Planar Splicing
in Sink Manufacturing: - High-precision Welding
It can achieve precise weld seam positioning and control, ensuring
that the gap at the splicing point of the sink is extremely small
and uniform, improving the sealing and aesthetics of the sink. It effectively avoids the deviations that may occur in manual
welding and ensures the stable and consistent welding quality of
each sink. - High-efficiency Production
The automated operation process significantly shortens the welding
time and improves the production efficiency of the sink. It can work continuously and uninterruptedly to meet the demand for
large-scale sink production. - Reduced Labor Costs
It reduces the reliance on skilled welders and lowers the labor
training costs. Operators only need to perform simple monitoring and maintenance,
saving labor input. - Reliable Welding Quality
Constant welding parameters and a stable welding process result in
high weld seam strength and are less prone to defects such as
cracks and pores. It improves the durability of the sink and reduces the probability
of after-sales maintenance. - Strong Adaptability
It can adapt to the planar splicing requirements of sinks of
different sizes, shapes, and materials. It can be flexibly adjusted and programmed according to the changes
in the sink manufacturing process. - Energy Conservation and Environmental Protection
Compared to traditional welding methods, it has lower energy
consumption and reduces the impact on the environment. It generates less welding waste and exhaust gas, meeting
environmental protection requirements. In conclusion, the special automated welding machine for planar
splicing in sink manufacturing, with its advantages of high
precision, high efficiency, low labor costs, reliable welding
quality, strong adaptability, energy conservation, and
environmental protection, has brought significant improvements and
development to the sink manufacturing industry.
Specifications: Process term | Process introduction | machine | Machine size | floor space | power (Kw) | Length(m) | Width(m) | Process 1 | Steel Coil Laser cutting | Laser cutter line | 12000x2600x1950mm | 17 | 2.6 | 45 | Process 2 | Sheet welding for Saving Material | Straight Seam Welding Machine | 1400x1100x2000mm | 1.4 | 1.1 | 0.4 | Process 3 | Sheet Grinding for Saving Material | Sheet Grinding Machine | 2250x1550x1800mm | 2.3 | 1.6 | 3.2 | Process 4 | Punching of water hole | Deep throat Press machine/J21S-40T | 1500x1200x2000mm | 1.5 | 1.2 | 4 | Process 5 | Punching for Prebending | Deep throat press machine/J21S-63T | 1700x1400x2200mm | 1.7 | 1.4 | 4 | Process 6 | Press the water line | Bending machine/30T-1600MM | 2600x1400x2000mm | 2.6 | 1.4 | 3 | Process 7 | Bending of the sink base | Bending machine/63T-2500MM | 2800X1700X2350MM | 2.8 | 1.7 | 5.5 | Process 8 | Press arc & bottom corner | Two-In-One Integrated Rolling Seam&Corner Pressing Machine | 1300x750x2000mm | 1.3 | 0.75 | 2.3 | Process 9 | Welding for vertical seams and bottom corner | CNC Welding Special Machine | 1400x1100x2000mm | 1.4 | 1.1 | 0.4 | Process 10 | Round corner Of vertical seams grinding (Inside) | Grinding Machine For Round corner Of vertical seams | 2550x850x2200mm | 2.6 | 0.85 | 2.3 | Process 11 | Repair the Panel's missing corners | CNC Welding Special Machine(for panel repair) | 1100x850x1450mm | 1.1 | 0.85 | 0.4 | Process 12 | CNC Welding For Panel's Inner Edge | Multi-Axis CNC Welding Special Machine (For panel's inner edge) | 1700x1400x1600mm | 1.7 | 1.4 | 1.3 | Process 13 | Grinding for the sink's panel | Grinding machine (Abrasive belt type) | 2500x1400x1700mm | 2.5 | 1.4 | 3 | Process 14 | Grinding for the sink's panel(mirror surface) | Grinding machine | 3000x1400x1700mm | 3 | 1.4 | 3 | Process 15 | Painting For Sink Bottom Back Side | Manual painting equipment | 2200X1800X1600mm | 2.2 | 1.8 | 4.5 | Process 16 | Drying after Painting | Drying Oven | 13000X1000X1600mm | 13 | 1 | 30 | Total floor space(Includ spaced distance and transportation
route):>65m(Length)x 10m(Width) |
Process flow | Equipment name | Specific machine name | Cutting | Laser cutting | Customizable | Seam and corner pressing | Seam and corner pressing machine | Seam pressing machine, Corner pressing machine, Integrated seam and
corner pressing machine | Stamping | Stamping machine | Punching of water hole,Punching of Prebending | Bending | Bending machine | Bending to form the bowl shape, Press the water line | Welding | Welding machine | CNC fillet welding machine, CNC corner mending welding machine,
seam welding machine, CNC planar welding machine, Press arc & bottom corner, | Grinding and polishing | Grinding and polishing machine | Automatic Grinding for the sink's panel(Rough Polishing),Automatic Grinding for the sink's panel(Fine Polishing), Round corner Of vertical seams grinding (Inside) |
Advantages:
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