CNC Welding Machine Special for Industrial Sheet Metal Equipment Operation of the CNC Welding Machine Special for Industrial Sheet
Metal Equipment - Preparations before Operation
Inspect the Equipment Confirm that all components of the CNC welding machine are intact
and undamaged, including the welding power supply, control system,
welding head, fixtures, etc. Check if the electrical connections are normal and there are no
loose phenomena. Ensure that the cooling system works properly and the coolant is
sufficient. Prepare Welding Materials Preprocess the industrial sheet metal parts to be welded, such as
cleaning, degreasing, and derusting, to ensure welding quality. Prepare suitable welding electrodes, welding wires and other
materials, and ensure their quality and specifications meet the
requirements. Set Parameters Set parameters such as welding current, voltage, welding speed, and
pulse frequency through the CNC system according to the welding
process requirements. - Clamping Workpieces
Place the preprocessed sheet metal parts on the workbench of the
welding machine and fix them with special fixtures to ensure that
the workpieces will not move or deform during the welding process. Adjust the position and angle of the workpieces to make them in the
best welding position. - Start the Equipment
Turn on the power switch and start the CNC welding machine. Confirm that all systems of the equipment are operating normally
and there are no abnormal alarm signals. - Conduct Welding
Operate through the CNC system to make the welding head weld
according to the preset trajectory and parameters. During the welding process, closely observe the welding situation,
such as weld formation and penetration depth. If there are any
abnormalities, adjust the parameters or stop the welding in time. - Completion of Welding
After the welding is completed, turn off the welding power supply. Wait for the welding head to cool down, then loosen the fixture and
take out the welded workpiece. - Equipment Shutdown and Cleaning
Turn off the main power supply of the equipment. Clean the welding slag, spatters and other debris on the workbench
to keep the equipment clean.
Specifications: Process term | Process introduction | machine | Machine size | floor space | power (Kw) | Length(m) | Width(m) | Process 1 | Steel Coil Laser cutting | Laser cutter line | 12000x2600x1950mm | 17 | 2.6 | 45 | Process 2 | Sheet welding for Saving Material | Straight Seam Welding Machine | 1400x1100x2000mm | 1.4 | 1.1 | 0.4 | Process 3 | Sheet Grinding for Saving Material | Sheet Grinding Machine | 2250x1550x1800mm | 2.3 | 1.6 | 3.2 | Process 4 | Punching of water hole | Deep throat Press machine/J21S-40T | 1500x1200x2000mm | 1.5 | 1.2 | 4 | Process 5 | Punching for Prebending | Deep throat press machine/J21S-63T | 1700x1400x2200mm | 1.7 | 1.4 | 4 | Process 6 | Press the water line | Bending machine/30T-1600MM | 2600x1400x2000mm | 2.6 | 1.4 | 3 | Process 7 | Bending of the sink base | Bending machine/63T-2500MM | 2800X1700X2350MM | 2.8 | 1.7 | 5.5 | Process 8 | Press arc & bottom corner | Two-In-One Integrated Rolling Seam&Corner Pressing Machine | 1300x750x2000mm | 1.3 | 0.75 | 2.3 | Process 9 | Welding for vertical seams and bottom corner | CNC Welding Special Machine | 1400x1100x2000mm | 1.4 | 1.1 | 0.4 | Process 10 | Round corner Of vertical seams grinding (Inside) | Grinding Machine For Round corner Of vertical seams | 2550x850x2200mm | 2.6 | 0.85 | 2.3 | Process 11 | Repair the Panel's missing corners | CNC Welding Special Machine(for panel repair) | 1100x850x1450mm | 1.1 | 0.85 | 0.4 | Process 12 | CNC Welding For Panel's Inner Edge | Multi-Axis CNC Welding Special Machine (For panel's inner edge) | 1700x1400x1600mm | 1.7 | 1.4 | 1.3 | Process 13 | Grinding for the sink's panel | Grinding machine (Abrasive belt type) | 2500x1400x1700mm | 2.5 | 1.4 | 3 | Process 14 | Grinding for the sink's panel(mirror surface) | Grinding machine | 3000x1400x1700mm | 3 | 1.4 | 3 | Process 15 | Painting For Sink Bottom Back Side | Manual painting equipment | 2200X1800X1600mm | 2.2 | 1.8 | 4.5 | Process 16 | Drying after Painting | Drying Oven | 13000X1000X1600mm | 13 | 1 | 30 | Total floor space(Includ spaced distance and transportation
route):>65m(Length)x 10m(Width) |
Process flow | Equipment name | Specific machine name | Cutting | Laser cutting | Customizable | Seam and corner pressing | Seam and corner pressing machine | Seam pressing machine, Corner pressing machine, Integrated seam and
corner pressing machine | Stamping | Stamping machine | Punching of water hole,Punching of Prebending | Bending | Bending machine | Bending to form the bowl shape, Press the water line | Welding | Welding machine | CNC fillet welding machine, CNC corner mending welding machine,
seam welding machine, CNC planar welding machine, Press arc & bottom corner, | Grinding and polishing | Grinding and polishing machine | Automatic Grinding for the sink's panel(Rough Polishing),Automatic Grinding for the sink's panel(Fine Polishing), Round corner Of vertical seams grinding (Inside) |
Advantages:
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