Phased Array Ultrasonic Detector DSS-PA32
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Detailed Product Description
Product Description:The DSS-PA32 is a portable phased array ultrasonic testing
instrument featuring 32:128 detection channels. The system
integrates conventional ultrasonic testing, TOFD (Time of Flight
Diffraction), traditional phased array, total focusing method
(TFM), simultaneous TOFD and phased array scanning, and dual array
probe support. With its waterproof and oil-resistant touch panel,
the instrument provides complete testing data recording
capabilities, making it an advanced domestically-produced
intelligent phased array ultrasonic testing solution. Features:Detection ChannelsThe 32:128 channel configuration offers comprehensive testing
capabilities including phased array detection, total focusing
method imaging, simultaneous TOFD and phased array scanning, dual
array probe support, dual-channel TOFD detection, and dual-channel
conventional testing to meet diverse customer requirements. Phased Array ModulesSpecialized modules include: butt weld inspection, crankshaft
inspection, pipeline corrosion detection, rail weld inspection, rim
and axle inspection, bolt inspection, TKY inspection, and other
application-specific modules. TOFD ModuleFeatures process parameter configuration and probe wedge parameter
settings. Automatically calculates coverage area parameters based
on probe and process parameters, including PCS (Probe Center
Separation), scanning surface coverage, back-wall coverage, and
beam angle calculations. Conventional ModuleKey functions include: A-scan waveform display; gate range,
horizontal, depth, and amplitude settings; sound velocity, delay,
and zero-point configuration; waveform freeze capability; DAC
(Distance Amplitude Correction) curves; automatic gain control;
pulse-echo and pitch-catch modes; pulse width and transmission
voltage adjustment; filtering options; channel parameter storage
and recall functions. Process DesignIncorporates process simulation modeling with CAD software
compatibility for importing workpiece dimensions directly into the
instrument. Enables direct workpiece geometry recall and provides
customized inspection processes with complete turnkey solutions. Phased Array CalibrationSupports ASME standard ACG (Angle Corrected Gain) and TCG (Time
Corrected Gain) curve compensation functions (TCG records up to 16
points), addressing energy distribution uniformity and measurement
accuracy issues in sector scanning. Features streamlined
calibration procedures for sound velocity, delay, ACG, TCG, and
encoder settings with user-friendly operation. Image ProcessingDynamic depth focusing and smoothing functions ensure excellent
detection resolution and superior image quality for defects at
various depths. Image zoom and pan capabilities enable customized
display layouts, while gate expansion functionality allows detailed
defect observation. Supports multi-group display with up to 4
simultaneous display groups. Structural DesignFully sealed waterproof and dustproof construction suitable for
harsh testing environments. Comprehensive interface options include
USB 3.0 for high-speed data transfer and DisplayPort (DP) video
output convertible to HDMI for unlimited screen expansion. Delay PrecisionNanosecond-level delay accuracy enhances phase delay precision,
significantly suppressing side lobes while improving longitudinal
and lateral beam resolution for enhanced imaging clarity. Data AcquisitionContinuous A-scan storage, real-time rapid imaging for phased array
linear scanning, sector scanning, C-scanning, and TOFD scanning.
Total focusing method imaging with continuous data recording via
encoder or time-base triggering. Focusing LawsAutomatic calculation and rapid generation based on beam angle,
focal distance, scanning mode, probe, and wedge parameters. Sector
scan angle stepping with automatic optimization. FiltersHigh-pass, low-pass, and multiple narrow-band filter options. Pulse
filter bandwidth automatically optimized according to probe
frequency, showcasing advanced noise processing technology. Display10.4-inch industrial-grade TFT touchscreen display providing
excellent visibility in outdoor conditions and bright lighting
environments. Power SupplyDual AC/DC power capability with battery operation ensuring over
4.5 hours of continuous operation. Technical Parameters:
DSS-PA32 Portable Phased Array Ultrasound DetectorThe DSS-PA32 is a cutting-edge portable phased array ultrasound detector featuring 32:128 detection channels. This versatile instrument integrates a comprehensive suite of inspection functions, including: Conventional ultrasound Time-of-Flight Diffraction (TOFD) Traditional phased array Full-focused imaging Simultaneous TOFD and phased array sweeping (supporting dual-array probes) Designed for robust field use, the DSS-PA32 boasts a waterproof and oil-proof panel and intuitive touch-screen operation. It ensures complete data recording for all inspections, making it a leading intelligent phased array ultrasound testing equipment solution. Key Application Areas:The DSS-PA32 is ideal for a wide range of industrial inspections, including:
Software:C-scan of welds 3D modeling of welds
Total Focusing Method (TFM) Detection channel32:128 oil-through phased array detection function, full focus
detection imaging function, TOFD and phased array simultaneous
scanning, support for dual array probes, dual-channel TOFD
detection function, dual-channel conventional detection and other
functions to meet various detection needs of customers. Phased Array Module
Longitudinal wave TFM module, shear wave TFM module, butt weld TFM
inspection module, butt weld dimensional inspection module, butt
weld inspection module (TOFD+phased array multi-group on the same
day), flat plate C-scan TFM inspection module, flat plate C-scan
inspection module, bolt TFM inspection module, bolt inspection
module, corrosion TFM inspection module, corrosion inspection
module, TK inspection module, etc. TOFD moduleIt has the function of setting process parameters and probe module
parameters, and calculates the relevant parameters of the coverage
area according to the probe and process parameters, including PCS,
true coverage of scan, true mold cover of bottom, and sound angle. Process designUniversal Test Block 3D Model sectorial scanning 2D Imaging of bolt 3D modeling of welds 3D modeling of welds C-scan of welds It has a process simulation model, and you can also use CAD
software to edit the workpiece size and import it into the
instrument, directly call the workpiece shape, and customize
exclusive inspection processes for users, providing a full set of
solutions in one stop. Display10.4-inch industrial-grade TFT display, provides normal operation,
and provides excellent display effect outdoors or under strong
light. Application:Pipeline automatic scanner phased array inspectionCompatible with various non-destructive testing equipment probes
such as phased array, TOFD, eddy current, etc.; ensure that the
probe scans the old pipe weld in parallel and at a uniform speed,
reduce the labor intensity of operators, reduce human errors,
eliminate noise interference, and improve detection efficiency;
flexible track, free change of curvature, suitable for pipes above
250mm; dual-wheel drive, the probe can be adjusted in both
circumferential and axial directions along the pipe; remote
automatic control, encoder can be added; low power consumption,
replaceable rechargeable oil, standby time of more than hours;
ultra-light material, easy to install and expensive. Routine weld inspectionPhased array fan-shaped scanning is used for butt welds, fillet
welds, and TKY welds in steel structures, power plant boilers,
pressure vessels, transmission pipelines, nuclear power, oil tanks,
storage tanks, etc. The primary and secondary waves are used to
fully cover the welds, and the line scanning replaces the zigzag
scanning, which significantly improves the detection efficiency and
reliability. Phased Array C-Scan Inspection of Composite MaterialsThe widespread use of composite materials, especially in aerospace,
used to be detected by single probe and single point, which had low
detection efficiency and was easy to miss. The cabinet control
array push detection method can not only improve the detection
efficiency, but also visualize the defects and evaluate the defect
area. Bolt inspection or threaded pipe inspectionBolts are used in many flow connections of steel structures. The
root diameter cracks of the bolts seriously affect the use of the
threads. By using the small angle fan scan of the phased array to
cover the thread area of the bolt inspection, it is easy to
determine whether the threads have cracks by displaying the results
in an image. The CTS-PA32 instrument meets the requirements of the
high-temperature bolt field acoustic phased array detection
technology in Appendix D of the power standard "DL/T 694-2012
Technical Guidelines for Ultrasonic Testing of High-temperature
Fastening Bolts". PE pipe joint inspectionThe ethylene pipeline electric fusion joint adopts phased array
line scanning detection, which can detect good welding, unmelted
welding, slag inclusion (mud into sand), overburned welding and
cold state. The test results are clear and easy to judge. The heat
increase joint of the second adjustment pipeline adopts phased
array scanning and sector scanning to cover the entire joint, and
all kinds of defects have a high detection rate. Small diameter pipe weld inspection solutionAt present, the inspection of small-diameter pipe welds is usually
carried out by X-ray, but X-ray inspection has high radiation and
cannot be carried out at the same time as other types of work,
which takes up construction time. Conventional acoustic inspection
uses the near-field area of the acoustic field due to the thin wall
thickness, and there are many wave-to-weight conversions, which
makes it difficult to quantify and identify signals. The inspection
results are greatly affected by the level, condition and on-site
working conditions of the inspectors. Our company has launched a
new self-developed phased array ultrasonic detector, a phased array
probe for small-diameter pipe inspection and a chain detector for
small-diameter pipes, which are It provides a one-stop solution for weld inspection. The inspection
results are displayed graphically, forming an A+5+C display, which
is convenient for defect identification, characterization and
measurement. The specially designed curved chip focusing phased
array probe and the serialized design meet the requirements of arc
modules of various pipe diameters, with higher signal-to-noise
ratio and resolution. The specially designed chain scanner is easy
to install and test, and can be expanded for different pipe
diameters. Support and Services:Technical Support and Service for Phased Array Ultrasonic Detector DSS-PA32We provide technical support and service to ensure our customers are satisfied with their Portable Eddy Current Flaw Detector. We offer both on-site and online support for all of our products. On-site SupportOur on-site support team is available to help with any installation, troubleshooting, or maintenance related issues you may have with your Portable Eddy Current Flaw Detector. Our technicians can come to your location and help with any questions or problems you may have. Online SupportOur online support team is available 24/7 to help with any questions or issues you may have with your Portable Eddy Current Flaw Detector. We have a live chat feature on our website, as well as an online ticket system for more in-depth issues. Our team is always available to help. |
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| Product Tags: Light Weight Portable Ultrasonic Flaw Detector Small Portable Ultrasonic Flaw Detector TOFD Portable Ultrasonic Flaw Detector | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
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Phased Array Ultrasonic Detector DSS-PA32 |
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