Multi Cavity Insert Molds Wear Resistant Complex Injection Moulding Lightweight

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MID Mould Industrial Ltd.

City: dongguan

Country/Region:china

Tel:86--18666430006

Contact Person:
Mrs.Cathy Gao View Contact Details

Multi Cavity Insert Molds Wear Resistant Complex Injection Moulding Lightweight

Brand Name	MID MOULD
Place of Origin	Dongguan, China
Minimum Order Quantity	1 set
Payment Terms	50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time	25–45 working days (longer for complex tools)
Certification	ISO9001,FDA,ISO13485
Price	USD $3,000–$50,000 per set (depending on complexity)
Packaging Details	Wooden case + anti-rust oil + protective film + packing list
Supply Ability	20–35 sets per month, depending on structure
Product name	Insert Molds
Shaping mode	Plastic Injection Mould,Plastic injection molding,Compression Mould
Material	STEEL,ps,PP,Steel and metal,aluminum
Product	Vehicle Mould,Household Appliance,plastic injection mold,injection machine mold,Household Product
Mould life	250000-300000shots,200~1 M available,300,000shots,000 times
Runner	Hot Runner\ Cold Runner,cold/hot
Cavity	Multi Cavity,as per client's requirement
Product material	Plastic,Steel,PP,ABS,PS
Mold material	NAK80,H13,50#,P20,45#
Design software	CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
Mould material	P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 etc,H13
Application	Home Appliance,Industrial,Automotive,various range,Machine
Mould base	non-Standard plastic injection mould,World standard,European standard,LKM.HASCO,HASCO standard
Surface treatment	sandblasted,Texture,anodizing black,clear painting,Polishing
Size	as samples/drawings,customized accepted,Customized Size
Mold runner	Hot&Cold runner you can choose,Hot runner and code runner
Mold life	000 to 1,500000 shots,000 shots,100000-1000000,50
Plastic material	Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE

Detailed Product Description

Insert injection molds tightly embed functional inserts into plastic parts through a one-step molding process. This process significantly improves the product's strength, conductivity, and wear resistance, making it suitable for high-end applications.

Process Flow

Mold Design: Design insert slots based on functional requirements
Mold Flow Analysis: Predict molten plastic filling and shrinkage
Precision Manufacturing: CNC and EDM are used to create the mold cavity
Assembly Optimization: Incorporate cooling and positioning features
Mold Trial Inspection: Inspect bonding strength and appearance quality

Product Specifications

Item	Parameter
Mold Type	Insert Injection Mold
Mold Material	718H 1.2083 H13
Number of Cavities	2–12
Mold Life	600,000–1.2 Million Cycles
Surface Treatment	Polishing, Sandblasting, Chrome Plating
Applicable Plastics	ABS, PC, PP, PA
Insert Type	Steel, Copper, Electronic Components
Product Accuracy	±0.02mm
Cooling System	Dual-Circuit Water Cooling
Product Cycle	50–75 Days

Product Applications

Automotive Electronics (Plugs, Sensor Housings)
Medical Structural Components
Smart Home Components
Industrial Fasteners

Product Advantages

One-Shot Molding Strong bonding
Stable product performance
Supports complex part production
Reduces overall production costs

FAQ

Q1: Does insert molding increase production difficulty?

A1: Limited, but optimization is possible through CAE simulation.

Q2: Will the insert deform due to heat?

A2: Thermal expansion is considered in mold design to ensure stability.

Q3: Is the mold suitable for automated production?

A3: Yes, it supports robot assembly of the insert.

Q4: What is the product precision?

A4: Typically, it can reach ±0.02mm.

Q5: Is the mold reusable?

A5: Yes, with a typical lifespan of over one million mold cycles.

Customized Services

We provide customized solutions based on insert type, number of mold cavities, cooling design, and automation interfaces to meet high-precision requirements.

Product Tags: Multi Cavity Insert Molds Insert Molds Wear Resistant Complex Injection Moulding Lightweight

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