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MID Mould Industrial Ltd.
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Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts

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MID Mould Industrial Ltd.

City: dongguan

Country/Region:china

Tel:86--18666430006

Contact Person:
Mrs.Cathy Gao View Contact Details

Wear Resistant Insert Molds 1.5M Cycles Injection Moulding Tooling With Ceramic Alloy Inserts
Brand Name MID MOULD
Place of Origin Dongguan, China
Minimum Order Quantity 1 set
Payment Terms 50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time 25–45 working days (longer for complex tools)
Certification ISO9001,FDA,ISO13485
Price USD $3,000–$50,000 per set (depending on complexity)
Packaging Details Wooden case + anti-rust oil + protective film + packing list
Supply Ability 20–35 sets per month, depending on structure
Product name Insert Molds
Shaping mode Plastic Injection Mould,Plastic injection molding,Compression Mould
Material STEEL,ps,PP,Steel and metal,aluminum
Product Vehicle Mould,Household Appliance,plastic injection mold,injection machine mold,Household Product
Mould life 250000-300000shots,200~1 M available,300,000shots,000 times
Runner Hot Runner\ Cold Runner,cold/hot
Cavity Multi Cavity,as per client's requirement
Product material Plastic,Steel,PP,ABS,PS
Mold material NAK80,H13,50#,P20,45#
Design software CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
Mould material P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 etc,H13
Application Home Appliance,Industrial,Automotive,various range,Machine
Mould base non-Standard plastic injection mould,World standard,European standard,LKM.HASCO,HASCO standard
Surface treatment sandblasted,Texture,anodizing black,clear painting,Polishing
Size as samples/drawings,customized accepted,Customized Size
Mold runner Hot&Cold runner you can choose,Hot runner and code runner
Mold life 000 to 1,500000 shots,000 shots,100000-1000000,50
Plastic material Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE
Detailed Product Description
The best choice for wear-resistant parts
Product Process

Insert injection molds embed wear-resistant alloys or ceramics within plastic parts, significantly improving the wear resistance and service life of the product.

Process Flow
  1. Determine product wear areas
  2. CAD/CAE simulation of force and wear distribution
  3. CNC machining insert slots
  4. Mold assembly and cooling channel optimization
  5. Test molds to verify wear resistance
Product Specifications
ItemParameterDescription
Mold TypeWear-resistant insert mold
Mold MaterialH13 S136
Number of cavities1–6 cavities
Mold Life800,000–1.5 million cycles
Surface TreatmentNitriding, Polishing
Applicable MaterialsPA66, PBT, ABS
Insert TypeCeramic, Alloy
Product Accuracy±0.02mm
Cooling SystemIndependent cooling channels
Product Cycle55–80 days
Product Applications
  • Industrial Equipment Parts
  • Machinery Guides
  • High-Friction Components
Product Advantages
  • Wear resistance, extended life
  • Tight fit, no loosening
  • Lower maintenance costs
FAQ
Q1: Is the ceramic insert brittle?
A1: Specially treated to prevent breakage
Q2: Is the mold suitable for high-friction applications?
A2: Very suitable Resistant to long-term wear
Q3: What is the typical service life?
A3: Up to 1.5 million mold cycles
Q4: Can multiple inserts be combined?
A4: Yes, different materials can be mixed.
Customized Service

We design inserts and mold structures based on specific wear requirements, providing a complete solution.
Product Tags: Wear Resistant Insert Molds   1.5M Cycles Injection Moulding Tooling   Injection Moulding Tooling Wear Resistant  
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