Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

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MID Mould Industrial Ltd.

City: dongguan

Country/Region:china

Tel:86--18666430006

Contact Person:
Mrs.Cathy Gao View Contact Details

Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

Brand Name	MID MOULD
Place of Origin	Dongguan, China
Minimum Order Quantity	1 set
Payment Terms	50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment
Delivery Time	25–45 working days (longer for complex tools)
Certification	ISO9001,FDA,ISO13485
Price	USD $3,000–$50,000 per set (depending on complexity)
Packaging Details	Wooden case + anti-rust oil + protective film + packing list
Supply Ability	20–35 sets per month, depending on structure
Product name	Automotive Plastic Mold
Shaping mode	Plastic Injection Mould,Plastic injection molding,Compression Mould
Material	STEEL,ps,PP,Steel and metal,aluminum
Product	Vehicle Mould,Household Appliance,plastic injection mold,injection machine mold,Household Product
Mould life	250000-300000shots,200~1 M available,300,000shots,000 times
Runner	Hot Runner\ Cold Runner,cold/hot
Cavity	Multi Cavity,as per client's requirement
Product material	Plastic,Steel,PP,ABS,PS
Mold material	NAK80,H13,50#,P20,45#
Design software	CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE
Mould material	P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 etc,H13
Application	Home Appliance,Industrial,Automotive,various range,Machine
Mould base	non-Standard plastic injection mould,World standard,European standard,LKM.HASCO,HASCO standard
Surface treatment	sandblasted,Texture,anodizing black,clear painting,Polishing
Size	as samples/drawings,customized accepted,Customized Size
Mold runner	Hot&Cold runner you can choose,Hot runner and code runner
Mold life	000 to 1,500000 shots,000 shots,100000-1000000,50
Plastic material	Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE

Detailed Product Description

Product Process

This insert injection mold utilizes a "pre-insert placement followed by injection molding" process, achieving an integrated bond between the plastic and the insert during the molding process. Compared to traditional assembly, this process improves bonding strength while effectively shortening production cycles. It is widely used in the electronics, home appliance, and automotive industries.

Process Flow

Mold Design: Plan the insert installation position and guide grooves
CAE Simulation: Analyze plastic flow and stress distribution
Precision Machining: Use high-speed CNC to machine the mold surface and insert slots
Assembly and Commissioning: Install the positioning device and water cooling system
Mold Trial Inspection: Verify the product appearance, dimensions, and insert strength

Product Specifications

Item	Description
Mold Type	Insert Injection Mold
Mold Material	P20 1.2344 S136
Cavities	2–16
Mold Life	500,000–1,000,000 cycles
Surface Treatment	Polishing, Nitriding, Sandblasting
Applicable Plastics	PP, PC, ABS, PBT
Insert Type	Copper, Steel, Electronic Pins
Product Accuracy	±0.02mm
Cooling System	Parallel Water Cooling Circuits
Product Cycle	50–75 Days

Product Applications

Electrical Switch and Socket Housings
Precision Medical Consumables
Automotive Electronic Components
Industrial Connectors

Product Advantages

Plastic and insert molding in one piece Strong and durable
Reduced assembly and labor costs
Supports multi-cavity molds and high production capacity
Suitable for precision part production

FAQ

Q1: Will the insert fall off easily?

A1: No, the plastic melts and forms a strong bond.

Q2: Does it support different types of inserts?

A2: Yes, we can customize metal, ceramic, or sensor inserts.

Q3: What is the typical mold lifespan?

A3: Up to one million mold cycles, depending on the steel material and the operating environment.

Q4: Is it suitable for high-volume production?

A4: Yes, the mold can be designed with multiple cavities, resulting in fast cycle times.

Q5: Does an insert mold increase production costs?

A5: The initial investment is slightly higher, but it saves on subsequent assembly costs, making it more economical overall.

Customized Services

We can customize the number of mold cavities, insert material, cooling solution, and automation interfaces to meet diverse application scenarios, from mass production to precision production.

Product Tags: Customized Automotive Plastic Mold 500K Cycles Insert Injection Moulding 1M Cycles Insert Injection Moulding

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