SLW-54C Gabion Mesh Weaving Machine 1. Key Components & Working Process Wire Feeding & Straightening System The machine starts with an automatic wire feeding unit that
delivers galvanized/PVC-coated wire to the weaving zone. A
precision straightening mechanism eliminates wire bends and
maintains consistent tension, preventing mesh deformation during
weaving. Triple-Shaft Twisting Core (Heart of the Machine) Driven by high-precision servo motors and controlled by PLC, the
triple-shaft linkage system performs double-twist weaving to form
standard hexagonal meshes. Electronic cams precisely control the
twisting angle and mesh size, ensuring uniform structure and
consistent tensile strength across the entire sheet. Control & Monitoring Module A PLC-based control system with a touchscreen interface allows
operators to set parameters (mesh size, wire diameter, roll width)
and monitor production in real time. Breakage sensors trigger an
immediate auto-stop to reduce material waste, while counters
automatically cut the mesh at preset lengths. Take-Up & Finishing Unit After weaving, the finished mesh is pulled by a heavy-duty take-up
roller, then either wound into rolls or cut into panels for direct
use in construction projects.
2. Core Advantages High Efficiency & Precision With a weaving speed of up to 320 m/h, the triple-shaft design
delivers far higher productivity than traditional machines. Mesh
size tolerance is well below industry standards, ensuring
compliance with engineering requirements. Full Automation & Labor Savings Integrated auto-feeding, breakage detection, and auto-cutting
functions require only one operator to monitor production,
significantly reducing labor costs. Quick parameter adjustments
enable fast product switching for different order requirements. Heavy-Duty Durability & Low Maintenance Built with a robust industrial frame and centralized lubrication
system, key components use wear-resistant materials for long
service life. Modular design simplifies maintenance and minimizes
downtime. Versatile & Engineering-Ready Output Produces gabion mesh, Reno mattresses, and hexagonal wire netting
suitable for river regulation, slope protection, and erosion
control. The machine handles various wire materials (galvanized,
PVC-coated) to meet different anti-corrosion and environmental
needs.
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