Prismatic Battery Cell Stacking Pressing Compression Strapping
Machine
Prismatic Battery Cell Stacking Pressing Compression Strapping
Machine for BESS Solar Battery Energy Storage Assembly Line
The DJ100S prismatic battery cell stacking extruder is designed for
prismatic lithium batteries to be stacked, extruded into shape, and
bundled efficiently.
Operation Process
- Manual Loading: Operator manually arranges end plates, insulating plates, and
individual battery cells in sequence onto the stacking platform.
- Start Pressing: After manual stacking completion, operator presses the "Press
Start" button.
- Automated Pressing Control:
- PLC system controls pressure sensor to send output signal
- Electric cylinder automatically executes pressing action
- Pressing stops automatically when preset thrust force or stroke
distance is reached
- Manual Strapping: Operator manually secures upper and lower formed steel bands to
fix the assembled stack.
- Return to Home Position: After strapping completion, operator presses "Cylinder Return"
button, and electric cylinder automatically retracts to standby
position.
- Process Completion: Sequence of arranging, stacking, pressing, and strapping is
finished.
Equipment Performance Parameters
| Parameter | Specification |
|---|
| Applicable Battery Model | Prismatic Lithium-ion Battery 280Ah |
| Compatible Module Size | Length: 300-1000 mm, Width: 100-300 mm, Height: 100-250 mm |
| Control Method | Programmable Logic Controller (PLC) |
| Pressing Force Range | 0-1000 kg |
| Safety Feature | Audible buzzer and red light alarm when preset upper force limit is
reached |
| Pressing Stroke Range | 200-1100 mm (adjustable) |
| Dual Protection & Adjustment | Real-time monitoring of pressing distance and pressure; All
parameters adjustable via PLC |
Equipment Environmental Requirements
| Requirement | Specification |
|---|
| Ambient Temperature | 5°C - 35°C |
| Relative Humidity | 20% - 90% |
| Air Supply Pressure | 0.5 ~ 0.6 MPa |
| Power Supply Voltage | 220V, 50Hz / 60Hz |
| Floor Load Capacity | ≤ 200 kg/m² (area load ratio) |
| Grounding Type | Direct Grounding |
| Site Conditions | Free from pollution and strong electromagnetic interference |
| Installation Environment | Level surface, free from vibration and shock |
| Equipment Noise Level | ≤ 80 dB |
Equipment Specifications
| Specification | Value |
|---|
| Overall Dimensions (L × W × H) | 2330 mm × 1000 mm × 1536 mm (nominal; refer to actual equipment for
precise values) |
| Equipment Weight | Approx. 300 kg |
| Equipment Color | Computer White (customizable upon request) |
| Total Power Consumption | ≤ 1.5 kW |
