|
High Purity Ceramics Structural Parts Zirconia Ceramic Customization Industrial Insulation High Precision Yttria Stabilized Zirconia (YSZ) Ceramic Component Part: Yttria Stabilized Zirconia (YSZ) Ceramic Special-Shaped Parts: Ultimate Wear Resistance for Mechanical Transmission. Engineered with high-purity YSZ material and precision-machined to custom profiles, these components redefine durability in high-friction mechanical transmission systems, outperforming traditional metal parts by 5-10 times in wear resistance. Custom-designed as crusher liners, conveyor belt rollers, drill bit inserts, and screening equipment components, they resist wear from hard rock, gravel, and high-impact operations. Their exceptional wear resistance minimizes equipment downtime, reduces component replacement frequency, and boosts operational efficiency, making them a cost-effective solution for heavy-industry applications. Why Zirconia (YSZ) is the Superior Choice When processing hard or high-purity materials, jar material wear can contaminate samples and skew analytical data. Stainless steel introduces metallic ions, while alumina wears relatively quickly. Yttria-Stabilized Zirconia solves these problems: it offers extreme hardness, outstanding chemical stability, and is the ideal choice for achieving "true" grinding results. |  | Technical Specifications Composition:Yttria-Stabilized Zirconia (Y-TZP) Density: ≥ 6.0 g/cm³ Hardness (HV): ≥ 1250 Flexural Strength: ≥ 1000 MPa Fracture Toughness: 8 - 11 MPa·m¹/² Max. Service Temperature: ≥ 800 °C Thermal Expansion Coefficient: ~10.5 × 10⁻⁶/K Corrosion Resistance:Excellent ( Resists acids/alkalis) Biocompatibility:Excellent Electrical Insulation:Good Insulator | Application 1) Industrial Pumps, Valves & Fluid Handling: Ceramic plungers, seal rings, valve cores, valve seats, nozzles 2) Precision Machinery & Automation: Guides, bearings, fixtures, measuring instrument parts, textile ceramics 3) Electronics & Semiconductors: Insulators, chip carriers, vacuum chucks. 4) Consumer Goods & Tools: High-quality knives and scissors, watch cases, decorative parts Basic Physical & Mechanical Properties | Zirconia Ceramic Properties | | Item | Unit | Typical Values | | Physical Properties | | Color | | Customized | | Density | g/cm3 | 6.00 | | Zirconia Content | % | 94.4 | | Gas Permeability | | 0 | | Water Absorption | | 0 | | Crystal Size | um | 0.5 | | Mechanical Properties | | Rockwell Hardness(45N) | R45N | 78 | | Modulus of Elasticity (20°C) | Gpa | >200 | | Compressive Strength (20°C) | Mpa | 2000 | | Flexural Strength (20°C) | Mpa | 800 | | Thermal Properties | | Thermal Expansion Coefficient | 10-6/°C | 9.6 | | Thermal Shock Resistance | T°C | 250 | | Thermal Conductivity (20°C-400°C) | W/m.K | 2.5 |  Our Technical Expertise: The Reason to Choose Us Feature :Premium Material & Precision Manufacturing 1:High-Purity Zirconia Base Material: We use high-purity zirconia (ZrO₂) powder, stabilized with additives like yttrium oxide (Y₂O₃) to obtain a stable tetragonal crystal phase at room temperature.This phase transformation toughening mechanism is the cornerstone of our product's high performance. 2:Advanced Forming Processes: We master various technologies such as injection molding, dry pressing, and isostatic pressing. We select the optimal solution based on the complexity and precision requirements of your part to achieve one-time precision molding of complex irregular structures. 3:Full-Size Precision Machining: Sintered blanks can be precisely ground, drilled, and polished using diamond tools. We guarantee a machining tolerance of ±0.02mm and a surface finish up to a mirror effect, ensuring a perfect fit for your equipment. Advantage:Extraordinary Advantages from Material Science 1:Extreme Hardness & Wear Resistance: Zirconia ceramic's Vickers hardness (HV) can reach over 1250, with wear resistance far exceeding that of alumina ceramics and most metals, capable of withstanding long-term particle erosion and friction. 2:Excellent Mechanical Strength & Toughness: Benefiting from the "phase transformation toughening" effect, our zirconia components possess high flexural strength and fracture toughness, can withstand high loads and certain impacts, and avoid brittle fracture. 3:Powerful Chemical Corrosion Resistance: Highly inert to most acids, alkalis, solvents, and molten metals, can operate stably in highly corrosive media for long periods, with a lifespan far exceeding that of stainless steel. 4:Excellent Biocompatibility & Insulation: The material is safe and non-toxic, suitable for biomedical applications; it is also an excellent insulator, ideal for electronics and electrical fields. Product packaging 1:Individually packed in anti-static foam 2:Vacuum-sealed for moisture protection 3:Labeled with part number, dimensions, and material grade 4:Shock-resistant outer packaging 5:Available in bulk or custom packaging   | Hunan Yuanhong New Material Co.,Ltd was established in 2016 ,there are over 100 sets of ceramic professional equipments , several types of furnace in more than 8000 square meters production workshops. ISO9001 certified, a variety of advanced ceramic materials are ROHS and REACH certified. | Q1. Do you provide product samples? Yes, we provide samples subject to availability. A nominal sample fee may apply in some cases, and shipping costs are borne by the customer. Q2. What are your accepted payment methods? We accept T/T (bank transfer) in advance, Western Union, Alipay, and PayPal. Q3. What is your typical delivery lead time? Lead times vary depending on product requirements, including material selection, dimensions, and specific manufacturing processes. Q4. Do you perform quality inspection before shipment? Yes, we conduct 100% inspection of all goods prior to delivery to ensure they meet specified standards. Q5. What other ceramic materials do you offer? We supply a range of advanced ceramic materials, including Alumina, Zirconia, Aluminum Nitride,Boron Nitride, Silicon Nitride, Machinable Glass Ceramic, and related specialized ceramics. |