Custom Vacuum Sintering Furnace Up to 2500℃ for Boron CarbideI
Description:
As a 2500°C batch-type induction heating system, this
high-temperature vacuum sintering furnace leverages IGBT power
regulation to achieve substantial energy savings. Meticulously
engineered for precision and efficiency, it integrates
state-of-the-art electric induction heating technology with a
hermetically sealed vacuum environment, delivering consistent high
temperatures that satisfy the stringent sintering requirements of
high-performance materials.
Built for long-term industrial operation, it features a robust
structural frame and an intelligent temperature control system.
This allows for precise tuning of heating rates, dwell times, and
cooling phases, guaranteeing uniform heating of workpieces
throughout the sintering process.
Suitable for both large-scale production and small-batch runs, it
processes components such as boron carbide plates, advanced
ceramics, and alloy parts. Its intuitive control panel and
comprehensive safety features make it equally well-suited for
laboratory research and industrial manufacturing environments.
Application:
Ceramic Materials: Sintering of boron carbide plates, silicon carbide, zirconia,
sapphire, and other advanced ceramic components.
Hard Alloys & Metals: Processing of tungsten carbide, carbide alloys, metal billets,
and powder metallurgy products (e.g., neodymium magnets, NdFe14B).
Special Materials: Sintering of gemstone, diamond, rhenium materials, boron
nitrogen, vanadium carbide powder, and composite metal powders.
Specification:
Sintering Furnace -- Technology Parameter
Lab usage
Production usage
NTI-SJL-54W
NTI-SJL-98W
NTI-SJL-300w
NTI-SJL-400W
NTI-SJL-1280W
Working size
mm
300×300×600
350×350×800
500×500×1200
500×500×1600
800×800×2000
Heating type
/
IF induction heating
Control type
/
SCR control or IGBT control(optional)
HT zone capacity
L
54
98
300
400
1280
Loading weight
g
HT zone capacity ×density(g/cm³)×1000 Remark:1L=1000cm³
IF power
Kw
120
160
200
250
400
Ultimate vacuum
Pa
20
Max.working
temperature
℃
2500
2500
2500
2500
2500
Usual working
temperature
℃
2400
2400
2400
2400
2400
Temperature
uniformity
℃
±10
±10
±10
±10
±10
Working
environment
/
Vacuum or Ar, Nitrogen atmosphere protection(micro positive pressure)
Furnace Configuration:
Control System: Optional 1-to-1 (one control cabinet for one furnace) or 1-to-2
(one control cabinet for two furnaces) control modes, equipped with
Delta PLC for stable, intelligent operation.
Key standard & optional components:
Vacuum System: Integrated high-performance vacuum unit (including vacuum pump,
valve group) to maintain stable vacuum environment during
sintering.
Gas Purifier: High-efficiency gas purification equipment (optional) to filter
impurities and ensure clean gas supply for atmosphere-controlled
processes.
Cooling Tower: Optional cooling equipment to achieve efficient heat dissipation,
ensuring stable operation of high-temperature components.
Temperature Measurement: Equipped with Raytek (US) infrared thermometer for real-time, accurate high-temperature monitoring (supports
precise temperature control up to 2500℃).
Air Compressor: Optional auxiliary equipment to provide stable air supply for
pneumatic components.
Feature Advantages:
High-Temperature Capability: Reaches up to 2500℃.
Vacuum & Induction Heating: Vacuum environment prevents material oxidation; induction heating
ensures fast, uniform temperature distribution.
Precise Control: Equipped with FP93 Japanese Shimaden High-Precise Temperature
Control System, ensuring stable sintering processes and consistent
product quality.
Versatility: Compatible with a wide range of materials (ceramics, alloys,
special powders), meeting diverse production needs.
Safety & Reliability: Equipped with short circuit, over pressure, over-temperature,
over current, water shortage, and other protection mechanisms for
safe operation.
After-sales Service:
We provide comprehensive after-sales support to ensure your
equipment operates smoothly:
Warranty: 1-year warranty for core electrical components against
manufacturing defects.
Lifetime Service: Lifetime technical support, including remote troubleshooting,
maintenance guidance, and replacement part supply (charged for
non-warranty parts).
Response Efficiency: 24-hour online consultation for urgent issues; on-site service
(available globally) can be arranged based on your needs (travel
costs extra).
