Boiler Superheater Coils The Ultimate Solution for High-Temperature
Steam Generation
Superheater
Fossil fuel power plants often have a superheater section in the
steam generating furnace.The steam passes through drying equipment
inside the steam drum on to the superheater, a set of tubes in the
furnace. Here the steam picks up more energy from hot flue gases
outside the tubing, and its temperature is now superheated above
the saturation temperature.
Reheater
Power plant furnaces may have a reheater section containing tubes
heated by hot flue gases outside the tubes. Exhaust steam from the
high-pressure turbine is passed through these heated tubes to
collect more energy before driving the intermediate and then
low-pressure turbines.
| | | |
| 1.Firm structural support | 1. Flow blockage by condensed steam 2. Needs slow restart to purge
the water that accumulates in the bottom. | |
| 1.Proper drainage of the condensed steam | 1. Lack the structural rigidity, especially in high speed gas flow | |
| 1. Proper drainage
2. Good structural rigidity | 1. They do not view the flam directly so they are mainly from the
convective type | Usually supported in the vertical gas ducts parallel to the main
furnace. |
Function
Superheater is to increase the temperature of the steam above its saturation
point.
Reheater is basically a superheater that superheats steam exiting the
high-pressure stage of a turbine. The reheated steam is then sent
to the low-pressure stage of the turbine. By reheating steam
between high-pressure and low-pressure turbine it is possible to
increase the electrical efficiency of the power plant cycle beyond
40%.The reheat cycle is used in large power boilers since it is
feasible economically only in larger power plants.
Our custom superheater coil is designed specifically for use in
boilers and can be used to replace existing superheater coils in
existing boilers, or designed and manufactured to fit into new
boilers. Our superheater coil is designed to provide superior heat
transfer performance and maximum durability in high-pressure and
industrial applications.
Description | Boiler superheater |
Material | Alloy steel, Carbon steel etc. |
Material Standard | ASTM, EN or ISO etc. |
Structure Type | Tube Coil |
Dimension | Customized |
Supply Ability | 500 ton per month |
Manufacturing Process | Material→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+
tempering) → Inspection →Bending tube→Assembly→Inspection →RT→Heat
treatment (annealing)→Hydraulic pressure test→Painting→ Packaging |
Thermal Efficiency | Around 95% |
Packing and Shipping:
Packaging and Shipping for Superheater Coil:
- The coil will be strapped to a wooden pallet for protection during
shipping.
- The pallet will be wrapped in plastic for additional protection.
- The pallet will be shrink wrapped for added security.
- The pallet will be loaded onto a truck for delivery.
FAQ:
Q1: What is a Superheater Coil?
A1: Superheater Coil is a heating element used to heat the water
vapor in a boiler system and increase the temperature of the steam
produced by the boiler, used in various industries and provided by
reliable manufacturers in China.
Q2: Where is Superheater Coil from?
A2: Superheater Coil is manufactured in China with reliable
quality.
Q3: What industries use Superheater Coil?
A3: Superheater Coil is widely used in industrial applications such
as food production, pharmaceuticals, petrochemicals, power plants,
and other industries that require high-temperature steam.
Q4: What materials are used for Superheater Coil?
A4: Superheater Coil is made of high-grade alloy steel and
stainless steel, ensuring a long service life and reliable
performance.
Q5: What is the advantage of Superheater Coil?
A5: Superheater Coil is corrosion-resistant, has high heat transfer
efficiency, and is easy to install and maintain.