Customized Water Heater Powder Coating Production Line High Efficiency

Instructions

Water heater powder spraying coating production line equipment mainly includes pre-treatment equipment, powder spraying system, curing furnace, electric control system and other core parts ‌. The electronic control system usually uses PLC and other automatic control equipment to realize the automation and intelligent control of the production line. It is used to control the operation of the entire painting production line, including the coordinated operation of various parts such as pre-treatment equipment, powder spraying system and curing furnace.

Main structure and components:

1. Core function module ‌
1, ‌ pretreatment system ‌ function ‌ : remove oil and rust on the surface of the workpiece, form a phosphating layer, enhance adhesion.
‌ Key equipment ‌ : spray type multi-station unit (degreasing, washing, phosphating, passivation) Automatic shot blasting machine (for heavy rust or complex structure workpiece) wastewater treatment device (environmental protection requirements upgrade, support cyclic filtration)
2. ‌ dusting system ‌ function ‌ : uniform spraying powder coating by electrostatic adsorption. ‌ Key equipment ‌ : intelligent electrostatic spray gun (support parameters automatic adjustment, spraying accuracy ±0.1mm) Powder recovery device (recovery rate ≥98%, reduce material waste) powder supply center (fully enclosed design, moisture proof and anti-oxidation)
3, ‌ curing system ‌ function ‌ : high temperature curing to form wear-resistant, corrosion-resistant coating. ‌ Key equipment ‌ : hot air circulation curing furnace (temperature control accuracy ±2℃, support intelligent partition temperature control) waste gas treatment device (integrated RTO incineration technology, in line with the new environmental protection regulations)
‌ Auxiliary and control system ‌
1. ‌ conveying system ‌ Type ‌ : hanging chain/ground chain/robot cooperative conveying characteristics ‌ : frequency conversion speed regulation design (matching different process beats) anti-jitter structure (avoiding uneven spraying)
2, ‌ electronic control system ‌
‌ Core components ‌ : PLC+ Industrial Internet of Things module (support remote monitoring and data analysis) human-machine interface (HMI, real-time display of process parameters)
3. ‌ heat source system ‌
‌ Optional energy ‌ : electricity, natural gas, biomass fuel (increasing proportion under low-carbon trend) ‌ energy efficiency requirements ‌ : thermal efficiency ≥85%
‌ The latest technology upgrade ‌
‌AI quality inspection module ‌ : real-time detection of coating thickness, uniformity, automatically remove defective products.

Features:

1.High cost performance Based on the customer's product positioning and development strategy, based on economic benefits, to achieve the best cost performance.

2.Advanced equipment design concept of excellence, high degree of automation of industrial equipment, show modern advanced enterprise style.

3. High adaptability to meet the current production requirements, and reserve space for development, considering the later production increase and quality improvement needs.

4.Quality standards strictly follow the IS0900 quality management system, and every small link of the entire equipment installation is strictly checked.