China Environmental Test Chambers manufacturer
Dongguan Precision Test Equipment Co., Ltd.
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Custom Vibration Climate Chamber For EV Cells Electric Vehicle Component

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Dongguan Precision Test Equipment Co., Ltd.

City: guangzhou

Country/Region:china

Tel:86-0769-8701-1382

Contact Person:
Mr.Precision
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Custom Vibration Climate Chamber For EV Cells Electric Vehicle Component

Brand Name PRECISION
Model Number VTHC-225
Certification ISO
Place of Origin CHINA
Minimum Order Quantity 1
Price $6000
Payment Terms T/T
Supply Ability 100/month
Delivery Time 15 working days
Packaging Details Standard export packaging
Customized support OEM ODM
Origin China
Material Stainless Steel
Controller Programmable LCD Touch Screen
Temp accuracy: 0.5°C
Temp uniformity 0.5°C
Refrigerant Environmental friendly R23/R404
Vibration force 2000kg.f(20kN)
Temp. range -60°C to +180°C
Humdity range 10% to 98%
Detailed Product Description

Custom Climate Chamber with Vibration Test for EV Cells, Modules and Packs: Revolutionizing Electric Vehicle Component Testing

In the rapidly evolving electric vehicle (EV) industry, the reliability and performance of battery cells, modules, and packs are of utmost importance. The Custom Climate Chamber with Vibration Test is a cutting-edge solution designed to meet the specific and demanding requirements of testing EV battery components.

1. Product Name and Purpose

 
This advanced chamber is dedicated to simulating a wide range of environmental and mechanical conditions that EV cells, modules, and packs may encounter during their lifespan. It serves EV manufacturers, battery research institutions, and testing laboratories. The primary objective is to evaluate the durability, safety, and performance of these components under various temperature, humidity, and vibration stresses. By replicating real-world scenarios, manufacturers can identify potential weaknesses, optimize battery designs, and ensure compliance with industry standards and safety regulations.

2. Product Features

 
  • Robust and Insulated Chamber Structure
    • The chamber is constructed with a heavy-duty steel frame and insulated walls. The steel frame provides exceptional strength and rigidity, ensuring the chamber can withstand the rigors of continuous vibration testing. The insulation materials are carefully selected to minimize heat transfer and maintain stable temperature and humidity levels. The door is equipped with a reliable sealing mechanism and a viewing window, allowing operators to monitor the test process without disturbing the internal environment. The interior of the chamber is designed with smooth, easy-to-clean surfaces to prevent any particulate or contaminant buildup that could affect the test results.
  • Precision Temperature and Humidity Control System
    • At the heart of the chamber lies a sophisticated temperature and humidity control system. It can achieve a wide temperature range, typically from -40°C to +80°C, with an accuracy of ±0.3°C. The humidity control range extends from 10% to 95% relative humidity, with an accuracy of ±2% RH. The system utilizes energy-efficient refrigeration units, heaters, humidifiers, and dehumidifiers, all coordinated by a precise PID controller. Multiple temperature and humidity sensors are strategically placed throughout the chamber to provide real-time feedback, enabling the control system to make rapid and accurate adjustments.
  • Advanced Vibration Testing Capability
    • The chamber is equipped with a state-of-the-art vibration testing system. It can generate a wide range of vibration frequencies and amplitudes, simulating the vibrations that occur during EV operation, such as driving on rough roads or during acceleration and deceleration. The vibration table is designed to provide uniform vibration across the test samples, ensuring accurate and reliable testing. The system can be programmed to replicate specific driving profiles or industry-standard vibration tests, allowing manufacturers to evaluate the effect of vibrations on the integrity and performance of EV battery components.
  • Intuitive Control Panel and Data Acquisition Interface
    • The equipment is equipped with an intuitive control panel that simplifies the operation and parameter setting. Operators can easily adjust the temperature, humidity, vibration parameters, test durations, and other settings using a user-friendly interface. The control panel also provides real-time displays of the current environmental conditions, vibration status, and any alarms or warnings. The chamber is integrated with a comprehensive data acquisition system. It records all relevant test data, including temperature and humidity histories, vibration profiles, and any observable changes in the test samples. The data can be stored in a built-in memory or exported to external storage devices for further analysis. The system can also generate detailed test reports in various formats, facilitating easy documentation and sharing of results.
  • Safety Features and Alarms
    • To ensure the safety of operators and the integrity of the testing process, the chamber is equipped with a range of safety features. These include over-temperature and over-current protection, emergency stop buttons, and alarms for abnormal temperature fluctuations, humidity levels, or vibration patterns. The safety features are designed to prevent damage to the chamber, the test samples, and the surrounding environment, providing peace of mind during the testing operation.

3. Specific Parameters

 
  • Temperature Range and Accuracy
    • With a temperature range of -40°C to +80°C and an accuracy of ±0.3°C, the chamber can subject EV battery components to a wide spectrum of temperatures. This is crucial for testing the performance and durability of batteries in extreme cold and hot conditions, such as during winter driving or in high-temperature environments. The accurate temperature control ensures that the test conditions are precisely maintained, providing reliable and repeatable results.
  • Humidity Range and Accuracy
    • The humidity range of 10% to 95% RH, with an accuracy of ±2% RH, allows for a comprehensive evaluation of the effect of moisture on EV battery components. High humidity can affect the corrosion resistance of battery terminals and the integrity of the battery casing, while low humidity can cause drying and cracking of certain materials. The ability to precisely control the humidity level is essential for understanding how batteries respond to different moisture environments.
  • Vibration Parameters
    • The vibration testing system can generate frequencies ranging from 5 Hz to 500 Hz and amplitudes up to 50 mm. These parameters can be adjusted to simulate various driving conditions, from the gentle vibrations of city driving to the more severe shocks and vibrations of off-road or high-speed driving. The ability to accurately control the vibration characteristics is vital for assessing the durability and integrity of EV battery components and their connections.
  • Testing Volume and Payload Capacity
Product Tags: Electric Vehicle Component Climate Chamber   EV Cells Climate Chamber   Custom Climate Chamber  
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