4.5L 9000-12000BPH High Speed Linear Self-adhesive sticker Label
Machine
Shanghai Peiyu Packaging Technology Co.,Ltd.
Applicable bottle types: Applicable to various shapes of bottles,
cans, and boxes, including but not limited to round cans, flat
bottles, flat labels, etc.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, etc.
Labeling speed range: 6000BPH-50000BPH
Labeling machine types: linear self-adhesive labeling machine,
rotary self-adhesive labeling machine, visual positioning labeling
machine, traceability code labeling machine, flat labeling machine;
1.Equipment principle and structural features
Put different packaging objects into the conveyor belt of the
labeling machine, and the conveyor belt drives the bottles into the
bottle separation area, and then passes through the correction
machine and the pressing mechanism to bring the bottles into the
labeling area. After entering the labeling area, the visual fiber
detects the bottle and transmits the photoelectric signal to the
PLC. After the PLC processes it, the output signal is transmitted
to the servo motor, and the servo motor outputs the label. The
label is attached to the bottle through the rolling mechanism. The
labeled object is brought into the next process or container by the
conveyor belt of the labeling machine.
The sticker labeling machine is suitable for glass bottles, PET,
plastic bottles, cans and other round and square bottles. The
machine adopts humanized design, flexible and convenience to
adjust, and easy to operate, the low-speed torque is large, the
labeling environment is clean and hygienic, the performance is
stable, and the maximum capacity is up to 600 bottles/min.
The main motor adopts frequency converter speed regulation which
can achieve stepless speed regulation. Controlled by the PLC, the
machine has automatic speed regulating function according to the
bottle stacking status of the bottle conveying line. It has bottle
accumulate protection function.Labeling the sticker number from 1
to 3 sheets, label size height less than 120mm, length not greater
than 220mm.The mechanical structure of the equipment is reasonable,
the transmission of the rotary main structure is stable, and three
labeling stations, two star wheels and one screw bottle-dividing
mechanism, there are also attached with automatic bottle stopper.
The bottle holder adopts advanced and flexible servo motor
transmission mode, which can change the rotation position and angle
of the bottle holder at any time according to the material
characteristics, and it can flexibly meet the different material
labeling requirements of customers in the future. The conversion
parts such as the star wheel, the guide plate and the screw adopt a
simple and quick disassembly structure. Bottle type is convenient
and quick to replace (just need to change the changed parts), that
can reduce labor intensity. The servo mechanism can accurately and
stably control the rotation angle and position of the bottle type
(easy to replace bottle type in the future). The diameter of the
bottle turntable cirele: Ф960mm; the number of pressure bottle
heads: 20pcs; the star wheel station: 10 sets; the labeling machine
adopts automatic frequency conversion control technology, without
limit shifting adjustment, that can meet the smooth and accurate
labeling at various speeds, and the technology can match the
control system of entire production line.
2.Motor system:
The motor adopts imported labeling system, Delta PLC and function
module, and imported stepping motor. The label output stability and
synchronization are extremely high, the response speed is as fast
as 300 times/minute, and the torque is strong, and it never loses
step.
3.Taiwan Delta microcomputer control system:
As long as the machine is turned on, the system has completed all
labeling calculations and preparations, and the perfect product can
be labeled by pressing the start button.
4.Operation method:
A. It adopts imported touch-screen human-machine interface, with
full Chinese and English display. You can easily go online by
following the instructions on the display screen without any
experience, which greatly shortens the training time of personnel;
the production speed can be set arbitrarily, and the production
speed can be automatically adjusted to match the speed of any
production line for the most efficient production operation.
B. If there is an abnormal fault: such as label exhaustion, tape
breakage, ribbon exhaustion, count setting arrival, mechanical
abnormality, etc., it will automatically stop and issue an alarm.
5.Mechanical design:
1)Super wear-resistant label rolling mechanism, made of special
rubber material, durable and non-wear.
2)Accurate differential bottle separation mechanism, bottle
separation accuracy up to ±5mm, no need to replace accessories when
changing bottles of different specifications, saving costs and easy
adjustment.
3)The stable and durable machine base and various parts are all
standardized modular design with full interchangeability, 24-hour
operation, ensuring safety and stability.
4)The chassis is made of stainless steel SUS304 material and T6
aluminum alloy, which will never rust and meet GMP specifications.
6.Main technical parameters:
Voltage specification: AC220V 50/60HZ
Power consumption: 1500W
Labeling speed: 200~~250 bottles/min (speed adjustable, depending
on the size of the object and the length of the label)
Labeling accuracy: +1mm (depending on the product characteristics,
hardness and roundness)
Object range: height 40mm~~400mm (can be customized according to
customer requirements)
Label specifications: width 15mm~~150mm height 10~~200mm (special
specifications can be customized)
Inner diameter of paper roll: Φ76mm Outer diameter of paper roll:
Φ350 (maximum)
Weight: 280KG
Packing size: 2800X1300X1500mm
7.Self-adhesive sticker Label machine configuration:
No. | Part Name | Quantity | Nameplate |
1 | Labeling servo motor | 2 | Panasonic, Japan |
2 | Labeling motor driver | 2 |
|
3 | Conveyor belt motor | 1 | Hangzhou Jianming |
4 | Conveyor belt motor gearbox | 1 |
|
5 | Bottle separation motor | 1 | VTV Micro Micro |
6 | Bottle separation motor gearbox | 1 |
|
7 | Correction motor | 1 |
|
8 | Correction motor gearbox | 1 |
|
9 | Labeling photoelectric | 1 | Keyence |
10 | Label detection photoelectric | 1 |
|
11 | PLC | 1 | Delta (Taiwan) |
13 | Human-machine interface | 1 | Delta (Taiwan) |
14 | Conveyor belt | 1 | Shanghai Lilai |
15 | Coding machine | 1 | Pneumatic |
Note: The configuration in the above solution is our company's
regular configuration. If affected by the delivery cycle of
external suppliers, our company will choose a brand with the same
configuration at its discretion, and the company will not make any
additional notification.
8.Quotation and delivery time for Linear Sticker Self Adhesive
Labeling Machine 4.5L Bottle 9000-12000BPH:
(1).Quotation validity period: 1 month;
(2).Payment method: T/T, L/C.
(3).Customers provide the product and packaging samples required
for factory trial free of charge;
(4).Delivery time: 60 working days from the receipt of customer
deposit and product packaging samples.
9.Quality Assurance for Linear Sticker Self Adhesive Labeling
Machine 4.5L Bottle 9000-12000BPH:
(1).The company guarantees that the goods provided are brand new,
unused, made of the latest design and suitable materials, and meet
the quality, specifications and performance specified in the
technical contract in all aspects;
(2).The company guarantees that after the production line is
properly guided, installed and debugged, the equipment will reach
the various technical performance indicators of the product within
15 days of the entire system being put into operation;
(3).The company guarantees that within the quality assurance period
specified in the contract, it will be responsible for defects,
failures and damages of the production line caused by defects in
the design, process, manufacturing, installation, debugging or
materials provided and the quality of the seller's equipment;
(4).The equipment quality assurance period is 12 months after the
acceptance of the production line. If during the quality assurance
period, it is found that the quality or specifications of the
equipment do not meet the contract provisions, or it is proved that
the equipment is defective (including potential defects or the use
of unqualified materials, etc.), the buyer has the right to propose
rectification to the seller within the product quality assurance
period according to the inspection certificate issued by the
statutory department;
(5).The company guarantees the mechanical properties of the
equipment provided, the quality of the product and the consumption
indicators of the product.
10.Equipment warranty for Linear Sticker Self Adhesive Labeling
Machine 4.5L Bottle 9000-12000BPH:
(1).After the equipment is accepted, a 12-month warranty is
provided, and the control system (standard Huichuan brand) provides
a 24-month warranty; during the warranty period, our company will
provide users with free spare parts and timely and effective
services (wearing parts are not covered by the warranty);
(2).If the equipment fails and needs to be repaired on site, our
company guarantees that the maintenance personnel will rush to the
customer's site within 48 hours to help the customer eliminate the
fault in time (except for force majeure);
(3).After the warranty period, our company will provide users with
a wide range of preferential technical support, sufficient spare
parts supply and other after-sales services for life;
11.Packaging and transportation for Linear Sticker Self Adhesive
Labeling Machine 4.5L Bottle 9000-12000BPH:
(1).Packaging method:
The packaging uses new and sturdy special packaging boxes or fixed
frames, which are suitable for long-distance transportation,
moisture-proof, rust-proof, shock-proof, suitable for land
transportation, sea transportation and overall lifting.
(2).Transportation method: land transportation, sea transportation.