Hydraulic peeling and wire drawing machine - Melting System
- Melting Furnace: Usually a medium-frequency induction melting furnace or a
power-frequency cored furnace is used to heat and melt copper or
brass materials to a liquid state, ensuring uniform temperature and
composition of the molten metal.
- Holding Furnace: It is used to hold and keep the molten metal at a certain
temperature and is often used in conjunction with the melting
furnace to ensure a stable supply of molten metal for continuous
casting.
- Casting System
- Crystallizer: It is a key component where the molten metal starts to solidify.
Made of materials with high thermal conductivity and wear
resistance like graphite or copper alloys, it determines the
external dimensions and surface quality of the cast bar or tube.
- Pouring Device: Responsible for smoothly pouring the molten metal from the
holding furnace into the crystallizer at a controlled rate to
ensure the continuity and stability of the casting process.
- Cooling System: Composed of water cooling jackets and cooling water circulation
equipment. The water cooling jacket is arranged around the
crystallizer. By circulating cooling water, it takes away the heat
of the molten metal, enabling the molten metal to solidify quickly
and form a solid shell....
| Model Number | Copper Ingot Casting Machine under CIF Terms | | Processing weight of copper ingots | 9 kilograms per piece | | External dimensions of copper ingots | 320mm×100mm×65mm | | frequency | 50HZ | | number of phases | three-phase | | maximum processing speed | 8T-10T/h | | Overall dimensions of the machine tool | 14700mm×3000mm×2350mm | | Weight of the machine tool | 10T | | Models of cycloid - pinwheel speed reducers | BWEY 53-667.-YVF 4KW | | Rotational speed of cycloid-pinwheel speed reducer | 2.1r/min | | Inverter model | CHINT NVF2-5.5/TS4 | | For specific prices, please contact us via email. |
- Advanced Production Processes and Equipment: We adopt world-class horizontal continuous casting technologies
and have introduced high-precision machining equipment and advanced
testing instruments. From raw material selection to the fabrication
of each component in the production line, every step strictly
adheres to precise process parameters. In the crucial mold
manufacturing, for instance, we utilize state-of-the-art CNC
machining techniques, ensuring the inner surface smoothness and
dimensional tolerance of the mold are maintained within extremely
narrow margins, which is vital for the excellent forming quality of
brass bars.
- Strict Quality Control System: Our company has established a comprehensive quality management
framework. Beginning with the inspection of incoming raw materials,
followed by multiple random checks during production processes and
a full inspection of finished products, we enforce strict quality
control at every stage. After the assembly of each brass bar
horizontal continuous casting production line, it undergoes a trial
run simulating real production scenarios. The brass bars produced
during this trial are then tested for various performance
indicators such as surface quality, internal microstructure, and
dimensional accuracy. Only when all these metrics meet the
standards will the production line be cleared for delivery to the
customer.
- Professional Quality Team: Our quality control team consists of professionals with profound
knowledge and extensive practical experience. They are intimately
familiar with every aspect of the production line, enabling them to
accurately identify potential quality risks and promptly implement
effective corrective and preventive actions, thereby ensuring the
consistent reliability of our products.
You can purchase a complete horizontal continuous casting
production line for brass bars from us, which encompasses core
equipment and supporting auxiliary facilities. The core equipment
includes high-precision molds, traction devices, and shearing
mechanisms. The molds precisely govern the solidification and
forming process of the molten brass, the traction devices ensure
the stable and uniform extraction of the brass bars, and the
shearing devices cut the formed bars to the preset lengths with
high accuracy. The auxiliary equipment comprises an automatic
feeding system, a cooling circulation system, and an electrical
control system. The automatic feeding system guarantees a
continuous and steady supply of brass raw materials, the cooling
circulation system maintains the optimal operating temperature for
the production line, and the electrical control system enables
intelligent operation and monitoring of the entire production
process, ensuring efficient and stable production of high-quality
brass bar products. - Technical Advantages: We possess significant technological know-how and continuous
innovation capabilities in the domain of brass bar horizontal
continuous casting production lines. Our R&D team constantly
refines the production processes and equipment. For example, our
unique patented designs in the mold structure remarkably enhance
the crystallization quality of brass bars, leading to improved
density and uniformity, a feat that sets us apart from many
competitors. Additionally, we stay abreast of the latest industry
trends and actively incorporate intelligent control concepts,
making our production lines more competitive in terms of automation
and production efficiency.
- Excellent Customer Service: We offer comprehensive, full-cycle services to our customers. In
the pre-sales phase, we provide technical consultations and
customize production line solutions tailored to the specific
requirements of each client, considering factors such as production
volume, site layout, etc. During the sales process, our
professional technical engineers are dispatched to the customer's
site for installation and commissioning, ensuring a smooth and
swift start-up of the production line. In the after-sales stage,
our dedicated service team operates a 24/7 response mechanism,
promptly addressing any issues that may arise during the use of the
production line, thus safeguarding the uninterrupted operation of
the customer's production activities.
- Successful Cases and Reputation: Over the years, we've amassed a wealth of successful application
cases among a diverse range of domestic and international
customers, spanning from large industrial conglomerates to small
and medium-sized manufacturing enterprises. These clients have
consistently lauded the quality and performance of our products
after implementing our brass bar horizontal continuous casting
production lines, attesting to the reliability and superiority of
our offerings. Our sterling reputation has earned us the trust and
long-term cooperation of numerous customers in the industry.
- Customized Design Service: Based on customers' specific needs, such as production output
requirements, brass bar specifications (diameter, length, material
composition, etc.), and site layout constraints, we design bespoke
horizontal continuous casting production line solutions. Through
in-depth communication with clients and leveraging our technical
expertise, we create production lines that optimally align with
their actual production circumstances, enabling efficient
utilization of site resources and attainment of projected
production goals.
- Installation and Commissioning Service: A team of highly skilled technical engineers will travel to the
customer's site to handle the installation of the entire production
line, following strict installation procedures and technical
standards to ensure precise and stable connections between all
equipment components. Upon completion of installation, meticulous
commissioning work is carried out to fine-tune the production
line's parameters for stable operation. Simultaneously, we provide
on-site training to the customer's operating and maintenance
personnel, familiarizing them with the operation procedures, daily
maintenance essentials, and troubleshooting methods for common
faults.
- Training Service: In addition to the training provided during installation and
commissioning, we offer more in-depth and systematic training
courses covering theoretical knowledge of brass bar horizontal
continuous casting, detailed interpretation of the production
line's operation manuals, advanced production management concepts,
and key quality control points. Training can be delivered through
offline classroom sessions or online remote platforms according to
the customer's preferences, aiming to enhance the overall
production management and operation capabilities of our clients and
cultivate a professional and competent workforce.
- After-sales Maintenance and Repair Service: Our professional after-sales maintenance team, stocked with ample
spare parts, is always on standby to respond swiftly to any
production line malfunctions reported by customers. We also provide
regular maintenance advice and planned maintenance schedules to
assist customers in routine equipment upkeep, prolong the service
life of the production line, reduce equipment failure rates, and
ensure the continuous and stable operation of their production
activities.
If it's convenient for you, welcome to visit our factory where the
horizontal continuous casting production lines for brass bars are
manufactured. Please feel free to let me know if you have any questions or would
like to arrange a visit. To know more about our horizontal continuous casting production
lines for brass bars? Method 1:Contact with me :) You can reach me at +86 15967075788.
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