1. Application: It is mainly used in the high-temperature co-sintering process of
alumina substrate and metal slurry (HTCC) in nitrogen-hydrogen
atmosphere.
2. Equipment Name and Model: BF220-17NH High-Temperature Atmosphere Bell Furnace 3. Technical Specifications and Basic Configuration - 3.1 Rated Temperature: 1600°C
- 3.2 Maximum Temperature: 1650°C
- 3.3 Effective Size: Φ750×500
- 3.4 Heating Element: Molybdenum heater
- 3.5 Process Atmosphere: Nitrogen/Hydrogen; one nitrogen line, one hydrogen line, with
the option to humidify the mixed gas after nitrogen-hydrogen
mixing.
- 3.6 Hydrogen Supply Conditions: Hydrogen cannot be supplied if the oxygen content exceeds
20ppm; if the oxygen content exceeds 20ppm during hydrogen supply,
the hydrogen supply is automatically cut off.
- 3.7 Humidification Water Temperature: ≤80°C
- 3.8 Dew Point Range: -20 to 60°C
- 3.9 Temperature Control Stability: ±1°C, with PID auto-tuning function.
- 3.10 Temperature Uniformity: Better than ±5°C (tested at 1600°C for 2 hours in an empty
furnace).
- 3.11 Temperature Control Thermocouple: Type B
- 3.12 Temperature Control Points: Three independent heating zones from top to bottom, with
three independent temperature control points.
- 3.13 Temperature Control Segments: 19×19 segments
- 3.14 Cooling Method: External water cooling, with three water cooling zones:
upper, middle, and lower.
- 3.15 Pressure Monitoring: Pressure transmitter for real-time monitoring of furnace
pressure.
- 3.16 Pressure Range: 5000~15000Pa
- 3.17 Vacuum Detection: Vacuum gauge for detecting furnace vacuum level, with digital
vacuum gauge displaying the vacuum value.
- 3.18 Explosion Protection: Automatic opening of the exhaust valve when furnace pressure
exceeds the set value.
- 3.19 Exhaust Chimney: One exhaust port with an ignition device.
- 3.20 Alarm Protection: Alarms for over-temperature, thermocouple break, leakage,
heater break, motor overload, low water level in the humidifier,
low pressure, low cooling water pressure, and UPS activation, with
over-temperature alarm and power-off protection.
- 3.21 Maximum Heating Power: 120kW
- 3.22 Idle Furnace Insulation Power: ≤60kW
- 3.23 Heating Rate: RT~1200ºC ≤5ºC/min, 1200~1600ºC ≤3ºC/min
- 3.24 Surface Temperature Rise: <35ºC
- 3.25 Equipment Weight: Approximately 3500Kg
- 3.26 External Reference Dimensions: 2240×2900×3000mm (W×H×D, excluding control cabinet), subject
to final product specifications.
- 3.27 Exterior Color: Light gray
4. Delivery ListTable 1 Delivery list |
| Item | Note | Qty. | Basic Components | Furnace |
| 1 SET | Inspection Certificates | Certificates of major outsourced components | 1 SET | Technical Documents | Instructions, technical documents of the major outsourced parts,
etc | 1 SET | Key Components | Molybdenum wire | Custom-made | 1 SET | Flow Meter | Azbil or HORIBA | 1 SET | Thermocouple | Song Qi | 1 SET | Lifting System |
| 1 SET | Temperature Control Module | Azbil | 3 SET | PLC | SIEMENS | 1 SET | Touch Screen | MCGS | 1 SET | Spare Parts | Heater |
| 1 PC |
5.Normal Operating Conditions - 5.2.1 Environmental Conditions: Temperature 0~40ºC, humidity ≤80% RH, no corrosive gases, no
strong air turbulence.
- 5.2.2 Nitrogen Conditions: Nitrogen, purity 99.999%, source pressure 0.2~0.4Mpa,
consumption 4~12m³/h.
- 5.2.3 Hydrogen Conditions: Source pressure 0.2~0.4Mpa, consumption 4~12m³/h.
- 5.2.4 Power Gas Source Conditions: Clean, dry, oil-free compressed air, pressure 0.4~0.8Mpa.
- 5.2.5 Water Supply Conditions: 0.1~0.3Mpa, clean, non-corrosive, supply flow rate
approximately 50L/min.
- 5.2.6 Ventilation System: Non-contact connection to the user's exhaust system, exhaust
capacity greater than 15m³/h.
- 5.2.7 Floor Requirements: Level, no significant vibration, load-bearing capacity
>500Kg/m².
- 5.2.8 Power Conditions: Capacity greater than 160kVA, 3-phase 5-wire, voltage
220/380V, frequency 50Hz. Live wires: yellow, green, red; neutral
wire: blue; ground wire: yellow-green.
- 5.2.9 Installation Site: 4500mm×3500mm×4000mm (W×H×D), installation area greater than
18m².
4. Equipment Normal Operating Conditions- Environmental Conditions: temperature: 0~40ºC, humidity≤ 80%RH, no
corrosive gas, no strong airflow disturbance;
- Atmosphere Conditions: dry, clean, oil-free compressed air, working
pressure of 0.4- 0.8MPa, gas consumption of 30 - 90 m3/h;
- Ventilation System: non-contact access to the user pumping system,
pumping capacity is greater than 100 m3/h
- Ground Requirements: horizontal, no obvious vibration,
load-bearing> 600 Kg/m2;
- Power Condition(TBD): capacity > 240kVA, 3-phases 5-lines, voltage 220 / 380V, frequency 50Hz. Fire
line: yellow, green, red, Zero line: blue, Ground line:
yellow-green;
- Installation Site: 4000mm×4000mm×5000mm(D×W×H), with an installation area greater than 20m2.
1.What products does Chitherm offer? We provide customers with high-quality bell furnaces, hot air
furnaces, box furnaces, tube furnaces, vacuum furnaces, car bottom
furnaces, rotary kilns, mesh belt furnaces, and pusher furnaces. 2.What pre-sales services does Chitherm provide? We offer timely consultation services to help customers select the
most suitable products, along with highly customizable solutions to
meet your specific requirements. 3.What are Chitherm's core strengths? As a high-tech enterprise integrating R&D, manufacturing, and
sales, Chitherm possesses patented technologies and core resources
to deliver superior solutions.
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