Realkey Tilt Tray Sorter Efficient Economical and Highly Versatile
The Realkey Tilt Tray Sorter, also known as the Flip Tray Sorter,
is a cost-effective and high-speed solution engineered for sorting
small to medium-sized items with precision and efficiency. This
smart, space-saving system is tailored for businesses seeking
economical automation without sacrificing performance—perfect for
industries dealing with high volumes of lightweight or irregularly
shaped goods.
This sorter features a horizontal continuous conveying system
comprising tray carriers, tilting mechanisms, identification
systems, control units, conveyors, and track frames. Items are
placed on trays mounted on motorized carts. As these carts travel
along the track, the tilting mechanism is triggered at the
destination, causing the items to slide gently into their assigned
sorting chutes.
| Equipment Model | TTS-500SL | TTS-500SH | TTS-500DL |
| Sorted Items | Small packages, envelopes, clothing, footwear, pharmaceuticals,
etc. |
| Weight Range | 0.01kg ≤ W ≤ 5kg | 0.01kg ≤ W ≤ 15kg | 0.01kg ≤ W ≤ 5kg |
| Size Range | MAX: 500*400*400mm MIN: 50*50*1mm |
| Sorting Capacity | 7200-10800p/h |
| Sorting Accuracy | 99.99% |
| Supply Options | Manual/Automatic Supply Single-sided/Double-sided
Supply Single-ended/Double-ended Supply |
| Loop Line Speed | Manual Supply: 1.0-1.5m/s, Automatic Supply: 1.0-2.0m/s, Configured
according to efficiency requirements |
| Pitch | 500mm |
| Overall Dimension | Elliptical Width: 3.4m (excluding chutes) Elliptical Length: To be confirmed according to the scheme | Elliptical Width: 3.4m (excluding chutes) Elliptical Length: To be confirmed according to the scheme |
| Main Machine Power Consumption | 5.5KW/50 trays |
| Sorting Trigger | Pneumatic Control/Electric Control | Electric Control |
| Operating Noise | <72dB (A) |
Key Performance Capabilities
Processing Capacity:Up to 10,800 items/hour, depending on model
configuration
Product Compatibility:Handles parcels, envelopes, boxes, and even
cylindrical or spherical items
Design Efficiency:Compact, low-maintenance, and designed for
high-throughput operations
Application Scenarios
The Realkey Tilt Tray Sorter is used across diverse industries
requiring precise, automated sorting of small and irregular items.
Its flexible, adaptable design makes it a favorite in the following
sectors:
Postal & Express Logistics
E-commerce Fulfillment
Apparel Distribution
Fresh Produce Logistics
Pharmaceuticals
Books, Magazines & Consumer Goods
Jewelry and Small Parts Distribution
Whether you’re sorting returns, batch-picking items, or
replenishing retail stock, tilt tray sorters excel in high-volume,
consumer-focused distribution centers. However, for fragile items,
Realkey recommends the RKSORT-NBS series, specifically engineered
for gentle handling.
Advantages That Set Realkey Apart
✅ Heavy-Duty Tray Capacity
Our reinforced trays are built to endure tough logistics
environments. Each tray can support up to 15 kg, making them
suitable for both lightweight parcels and moderately heavy items.
✅ Customizable Tray Designs
Realkey offers V-shaped and other customized trays to prevent
rolling or shifting—ideal for cylindrical, spherical, or uniquely
shaped products. Whatever the item, as long as it fits in the tray,
the system can sort it.
✅ Safety-First Engineering
Operator safety is paramount. All trays are edge-free, and
protective features are thoughtfully integrated to prevent
accidents during operation or maintenance.
✅ Proven Reliability
With 18 years of experience in the logistics and automation
industry, Realkey delivers field-tested reliability and tailored
system solutions for clients across more than 20 countries. Our
systems are known for long service life and low maintenance
requirements.
Streamline Your Sorting Process with Realkey
Designed with cost-efficiency, speed, and adaptability in mind, the
Realkey Tilt Tray Sorter empowers businesses to optimize their
operations without overspending. It’s the perfect balance between
affordability and advanced automation.
Contact us today for a customized quote or system consultation. Let
Realkey take your sorting efficiency to the next level.
