Tungsten Ceramic Zirconia Ball Mill Balls Media For Metal Powder Processing

Product Description

1. Extreme Durability:
   • Made from a composite of zirconia and tungsten, these milling balls are incredibly hard and resistant to abrasion. This durability ensures a longer lifespan compared to other milling media, reducing the need for frequent replacements and downtime.
2. Efficiency in Milling:
   • Their high density and hardness enable more efficient milling, resulting in finer final particle size. This efficiency is crucial in industries where precision and consistency are paramount.
3. Versatility Across Industries:
   • Tungsten-tough zirconia milling balls are invaluable in various sectors, including metallurgy, ceramics, and electronics. They are essential in grinding and crushing hard materials, producing fine powders vital for numerous processes.

1. Metallurgy:
   • In metallurgy, these milling balls play a critical role in grinding metal powders, facilitating the production of alloys and other metal-based products.
2. Ceramics:
   • The ceramics industry relies on them for creating fine ceramic powders, essential in producing high-quality ceramic products.
3. Electronics:
   • In electronics, tungsten-tough zirconia milling balls are used to mill and refine precious metals, ensuring optimal conductivity and performance in electronic components.

• Stainless Steel: While durable, stainless steel balls lack the hardness and efficiency of tungsten-tough zirconia, making them less suitable for extreme milling conditions.
• Alumina: Known for its chemical resistance, alumina balls are less dense, resulting in less efficient milling compared to tungsten-tough zirconia.
• Tungsten Carbide: Although hard, tungsten carbide balls can be more prone to wear, whereas zirconia's toughness ensures longevity and consistent performance.

1. Composition:
   • Ensure the milling ball composition aligns with the material being processed to avoid contamination and achieve optimal results.
2. Density:
   • Higher-density milling media, like tungsten-tough zirconia, produce more efficient milling with finer particle size.
3. Hardness:
   • Harder milling balls facilitate efficient grinding with less wear and contamination.
4. Size:
   • Select the size based on the material's size. Larger media reduce particle size quickly, while smaller media grind finer particles for greater consistency.
5. Price:
   • Consider the balance between cost and efficiency. While tungsten-tough zirconia balls may be more expensive, their durability and performance can offset the initial investment.

●Chemical Composition:

●Physical Properties:

 40times under microscope for 0.3mm YSZ ball

 ● Inner structure:

● Size distribution:

●Features:

It has high density and hardness, making it suitable for high-quality products, such as ceramic inking, automobile, paints and coating. 

It is suitable for high-efficiency horizontal mills and basket mills.

Low contamination of the milling product.

It is suitable for industries requiring nano-sized particles.

●Pakage:

  25KG/Plastic Drum, 800-1000KG/Pallet with shrink wrapped

●Storage:

The grinding media should be stored in a dry and clean place.

Factory equipment

Exhibition & Partner

Case

Ship to philipine

Ship to Germany

FAQ

1. How do I store zirconia grinding beads?

   • Store them in a dry, clean environment to prevent contamination or moisture absorption.

2. What is the cost of zirconia grinding beads?

   • They are more expensive than other grinding media due to their superior properties, but their durability and efficiency often justify the cost.

3. Can zirconia beads cause contamination?

   • They are highly wear-resistant, but prolonged use may cause minimal wear. Regular inspection is recommended to avoid contamination.

4. What industries use zirconia grinding beads?

   • They are used in pharmaceuticals, paints, coatings, ceramics, electronics, and nanotechnology industries.