Two-Color Drop-Shaped Cookies with Stuffing Production Line

Overview

A production line for two-color drop-shaped cookies with stuffing requires specialized equipment to handle the unique shape, dual-color dough, and filling insertion. Here's a comprehensive breakdown of the production process:

Production Line Components

1. Dough Preparation System

• Two dough mixers: For preparing two different colored doughs (typically vanilla/chocolate or other color combinations)

• Dough chillers: To maintain optimal temperature for extrusion

• Dough feeders: Separate hoppers for each colored dough

2. Dual-Color Dough Extrusion

• Co-extrusion head: Combines both colored doughs into one stream while maintaining color separation

• Drop-shape forming die: Creates the distinctive teardrop shape

• Variable speed control: For consistent cookie size and shape

3. Filling Injection System

• Filling preparation unit: For making fruit jams, chocolate, cream, or other fillings

• Precision filling injector: Deposits measured amounts of filling into each cookie

• Closed bottom forming: Ensures filling remains encapsulated

4. Forming and Cutting Station

• Rotary cutter: Precisely cuts drop-shaped cookies

Technical Specifications

• Capacity: Typically 5,400-6,000 cookies/hour (depending on size)

• Power: 3 KW 

• Dough filling ratio: 1:9-10:0

• Materials: Food-grade stainless steel 

• Weight:400KG
• Dimension: 1680*1200*1700mm