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Cangzhou Metalign Machinery Co., Ltd.
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20+ Years Manufacturer Direct Factory PLC Control Trapezoidal Galvanized Steel Metal Roof Panel Sheet Step Tile Profile Roll Forming Machine

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Cangzhou Metalign Machinery Co., Ltd.

City: cangzhou

Province/State:hebei

Country/Region:china

Tel:86-195-3994-4963

Contact Person:
Miss.Lexi View Contact Details

20+ Years Manufacturer Direct Factory PLC Control Trapezoidal Galvanized Steel Metal Roof Panel Sheet Step Tile Profile Roll Forming Machine

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Brand Name METALIGN
Model Number IBR
Certification CE,ISO,etc
Place of Origin CHINA
Minimum Order Quantity 1 set
Price USD1,000-700,000. Based on customization.
Payment Terms L/C,T/T
Supply Ability 30 sets per month
Delivery Time 30 days
Packaging Details Industrial plastic film wrapping, secured with steel wire.
Product name Steel IBR Roofing Panel Metal Roofing Machine For Durable Construction Sheets
Key words metal ibr roof panel roll forming machine/ibr roof panel production line
Profile IBR Panel
Application Residential Roofing / Commercial Roofing / Industrial Roofing
Material type PPGI/PPGL/GI/GL Steel Coils
Material thickness 0.3-0.8mm
Forming speed 15-20m/min
Main motor power 5.5Kw
Forming stations 18
Driving system Chain
Frame structure Wall panel
Shaft diameter 70mm
Machine condition Brand new
Shaft material #45 steel quenched 55-60℃
Roller material High grade #45 steel , surface with hard chrome
Display language English/Spanish/Russian/French,etc, customizable
Control technique PLC+Touch Screen
Delivery time 30 days
Detailed Product Description

20+ Years Manufacturer Direct Factory PLC Control Trapezoidal Galvanized Steel Metal Roof Panel Sheet Step Tile Profile Roll Forming Machine

This fully automated cold roll forming line is designed for high-efficiency, continuous production of trapezoidal IBR roof panels, making it suitable for industrial facilities, commercial buildings, and steel-structure projects.

Engineered for long-term stability, the system ensures accurate profile dimensions throughout extended production runs. Its modular layout allows manufacturers to adjust forming stations, cutting mechanisms, and coil handling components, providing flexibility to meet different panel specifications, regional building codes, and custom roofing designs. This versatile solution delivers consistent, high-quality panels while optimizing operational efficiency and reliability for roofing material producers.

Production Line Overview
Tailored for IBR roof sheet fabrication, this comprehensive line offers a dependable and cost-efficient solution, enabling manufacturers to achieve uniform quality and steady production output.

Guide Station
Forming Station
Cutting Station
IBR Roof Panel Profile
IBR roofing sheets are manufactured from galvanized steel coils with material thickness ranging from 0.3 to 0.8 mm. The profile features five prominent ribs separated by strengthening channels that enhance structural rigidity, durability, and rainwater drainage efficiency.
These performance advantages make IBR roof panels suitable for residential buildings, industrial facilities, and commercial roofing applications.
MaterialGalvanized Steel / PPGI / Aluminum
Thickness0.3-0.8mm
Yield Strength200 - 350 Mpa
Tensile Stress200 - 350 Mpa
IBR Roof Panel Detail
IBR Roof Panel Application
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Out Table
Process: The production line unwinds steel coils, aligns the strip, and feeds it into the roll former. The chain-driven forming unit shapes the steel into precise IBR roof panels with ribs between waves. A hydraulic cutter provides accurate cutting without material distortion, ensuring consistent quality for high-volume roofing production.
Key Features
  • Chain-driven roll former with protective cover ensures safe and stable operation
  • Rib-reinforced IBR profile offers superior strength and weather resistance
  • Hydraulic cutting system guarantees precise panel length and clean edges
  • Cost-effective solution suitable for both small and medium roofing manufacturers
Technical Specifications
Decoiler Unit
StructureDouble-support
Working FormManual, motorized, or hydraulic
Loading Capacity5T/7T/10T, customizable
Coil Width1250mm, customizable
Inner DiameterΦ450 - Φ550 mm
Outer Diameter1500 mm
ModelDC-MU1
Decoiler Structure
Optional Decoiler Upgrades
Motorized Decoiler
Stand Structure Decoiler
Hydraulic Decoiler with Loading Car
Guiding Device with Pre-Cut Broaching Shear
Guiding RollerAdjusts the coil feeding width
Pre-cut Broaching ShearCuts the steel coil before roll forming
Digital DisplayShows feeding width directly
Guiding Device
Roll Forming Machine
Working SpeedAround 20 m/min
StructureWall panel type. Optional: Cast-iron stands or guide pillar
Driving SystemChain system. Optional: Gearbox
Number of Forming Stations18 stands
Shaft Diameter70mm solid shaft
Motor Power5.5 Kw
Roller Material45# steel polished and chromed HRC58-62°
Shaft MaterialHigh grade 45# steel polished (CNC lathe)
Steel Coil MaterialPPGI or GI
Steel Coil Thickness0.25-0.8mm
Roll Forming Machine
Roll Forming Machine Detail
Optional Cover Upgrades
Mounted On The Inside: No Cover Required
Solid Cover For Chain
Mesh Safety Cover
Cutting System
Common Power TypeHydraulic. Optional: motor type.
Hydraulic Power4-5.5Kw, customizable
Blade MaterialCr12 Mov
HardnessWith quenched treatment HRC 58 - 62°
Hydraulic Cutter
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Run-out Table
Auto Stacker
PLC Control Cabinet
PLC BrandDelta, customizable
Encoder BrandOmron, customizable
Touch ScreenMCGS, customizable
Power Supply380v, 50HZ, 3Phase (Customer dependent)
LanguageChinese + English, Spanish, French, Russian, etc
Operation TypeManual / auto two-type switch
Hanging-Arm Control Box
Standing Control Box
Hydraulic Power Unit (HPU)
Motor Power5.5Kw
Oil RequiredN32 or N46 hydraulic oil
DesignFan cooling system
Optional InstallationCan be installed on or inside the roll former to save space
Hydraulic Power Unit
System Analysis
  • Hydraulic Decoiler: Supports medium thickness steel coils up to 7 tons. Hydraulic tension control ensures smooth material feeding
  • Guiding Device: Precisely aligns steel strip for accurate forming. Adjustable to accommodate different coil widths
  • Roll Former: Chain-driven for durable, stable forming. Chain cover protects operators and prolongs chain life
  • Hydraulic Cutter: Provides clean, accurate cuts to length. Hydraulic system reduces noise and vibration
  • Run-out Table: Facilitates smooth product exit and temporary storage. Designed for integration with auto stacking systems
Production Line Components
ComponentQuantity
Hydraulic Decoiler1 set
Roll Former1 set
Hydraulic Cutter1 set
Out Table2 sets
PLC Cabinet1 set
Hydraulic Station1 set
Customization Options
For IBR roof panel production, the roll forming machine can be customized in terms of the number of forming stations, rib profile accuracy, drive system selection (chain-driven or gearbox-driven), hydraulic cutting die specifications, and PLC-based control configuration. In addition, the machine can be designed to accommodate different coil widths and material thickness ranges, ensuring full compliance with local roofing standards and project requirements.
IBR Roof Sheet Roll Forming Machine Overview
Product Tags: PLC control trapezoidal roof panel machine   galvanized steel roll forming machine   factory direct metal roof sheet machine  
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