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South Africa Metal Trapezoidal Panel Manufacturing Roofing Machinery 762 mm Roll Forming Machine 686 Ibr Roof Sheet Machine

South Africa Metal Trapezoidal Panel Manufacturing Roofing Machinery 762 mm Roll Forming Machine 686 Ibr Roof Sheet Machine

Brand Name METALIGN
Model Number IBR
Certification CE,ISO,etc
Place of Origin CHINA
Minimum Order Quantity 1 set
Price USD1,000-700,000. Based on customization.
Payment Terms L/C,T/T
Supply Ability 30 sets per month
Delivery Time 30 days
Packaging Details Industrial plastic film wrapping, secured with steel wire.
Product name Roofing Roll Forming Machine
Key words IBR Panel Machine / Form Rolling Machine
Profile Ibr ribs panel
Application Residential Roof Drainage / Commercial Building Gutters
Material type PPGI/PPGL/GI/GL Steel Coils
Material thickness 0.3-0.8mm
Forming speed 15-20m/min
Main motor power 15Kw
Forming stations 12
Driving system Chain
Frame structure Wall panel
Shaft diameter 70mm
Shaft material #45 steel quenched 55-60℃
Roller material High grade #45 steel , surface with hard chrome
Display language English/Spanish/Russian/French,etc, customizable
Control technique PLC+Touch Screen
Detailed Product Description
South Africa Metal Trapezoidal Panel Manufacturing Roofing Machinery 762 mm Roll Forming Machine 686 Ibr Roof Sheet Machine

The IBR Roof Panel Roll Forming Line is a dedicated cold roll forming solution engineered for manufacturing trapezoidal IBR metal roofing sheets widely used in industrial facilities, warehouses, and residential projects. It efficiently converts galvanized steel or pre-painted galvanized iron coils, ranging from 0.3 to 0.8 mm in thickness, into high-rib panels that offer excellent structural strength, effective rainwater drainage, and a sleek, professional finish.

Key Advantages:

  • Heavy-duty welded frame and precision rollers for stable operation and uniform profile accuracy
  • Intuitive PLC touch-screen interface for straightforward control and adjustments
  • Typical production speed of 10–15 meters per minute for high-volume output
  • Hydraulic cutting unit ensuring smooth, deformation-free panel edges
  • 18 forming stations to achieve precise rib shaping
  • Compatible with both GI and PPGI coil materials for versatile applications

This line delivers reliable, high-quality roofing panels while providing ease of operation and long-term production stability.

Technical Specifications
Decoiler System
ParameterSpecification
StructureDouble-support
Working FormManual, motorized, or hydraulic
Loading Capacity5T/7T/10T, customizable
Coil Width1250mm, customizable
Inner DiameterΦ450 - Φ550 mm
Outer Diameter1500 mm
ModelDC-MU1
Optional Decoiler Upgrades
Guiding Device with Pre-Cut Broaching Shear
ComponentFunction
Guiding RollerAdjusts coil feeding width for precision
Pre-cut Broaching ShearCuts steel coil before roll forming process
Digital DisplayProvides direct visibility of feeding width
Roll Forming Machine
ParameterSpecification
Working SpeedApproximately 20 m/min
StructureWall panel type (Optional: Cast-iron stands or guide pillar)
Driving SystemChain system (Optional: Gearbox)
Number of Forming Stations18 stands
Shaft Diameter70mm solid shaft
Motor Power5.5 Kw
Roller Material45# steel polished and chromed HRC58-62°
Shaft MaterialHigh grade 45# steel polished (CNC lathe)
Steel Coil MaterialPPGI or GI
Steel Coil Thickness0.25-0.8mm
Optional Safety Covers
Cutting System
ParameterSpecification
Common Power TypeHydraulic (Optional: motor type)
Hydraulic Power4-5.5Kw, customizable
Blade MaterialCr12 Mov
HardnessQuenched treatment HRC 58 - 62°
Product Collection Options
Solution 1: Run-out TableSolution 2: Auto Stacker
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
PLC Control Cabinet
ParameterSpecification
PLC BrandDelta, customizable
Encoder BrandOmron, customizable
Touch ScreenMCGS, customizable
Power Supply380v, 50HZ, 3Phase (Customer requirement dependent)
LanguageChinese + English, Spanish, French, Russian, etc
Operation TypeManual / Auto two-type switch
Hydraulic Power Unit (HPU)
ParameterSpecification
Motor Power5.5Kw
Oil RequiredN32 or N46 hydraulic oil
DesignFan cooling system included
Optional InstallationCan be installed on or inside roll former to save space
Production Line Components
ComponentQuantity
Hydraulic Decoiler1 set
Roll Former1 set
Hydraulic Cutter1 set
Out Table2 sets
PLC Cabinet1 set
Hydraulic Station1 set
Customization Options

This production line offers extensive customization capabilities including adjustable roll forming stations for varied arc depths, hydraulic cutter lengths, and material thickness compatibility. Optional features include PLC-controlled speed adjustment, chain drive reinforcement, and compatibility with aluminum or galvanized steel. Customers can tailor output specifications to match specific roof profiles or design requirements.

System Analysis
  • Decoiler: Unwinds metal coil, supports large rolls, ensures smooth material feed
  • Guide System: Aligns material for precise forming, reduces waste and improves efficiency
  • Roll Forming Machine: Chain-driven with wall panel structure, forms multi-arc IBR roof panels
  • Hydraulic Cutter: Provides accurate length cutting with stable hydraulic system, reduces manual labor
  • Out Table: Collects finished panels, supports stacking operations, minimizes product damage
Product Tags: 762 mm roll forming roofing machine   686 Ibr roof sheet machine   trapezoidal panel roll forming machine  
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