1. Overview
| 1.1 Production Line |
This roll forming production line targets roofing manufacturers
supplying residential, commercial, and industrial sectors. It
offers reliable, efficient production of popular IBR roof panels
with enhanced safety features. Ideal for markets demanding durable,
customizable metal roofing solutions with stable quality and fast
delivery.
| Guide | Form | 20mm Thick Frame |
| 1.2 Profile | | The IBR roof panel is made from 0.4-0.8mm galvanized steel coil,
formed into a trapezoidal profile with consistent wave height and
spacing. It features strong structural rigidity, corrosion
resistance, and lightweight design, suitable for roofing in harsh
climates and high-demand construction applications. | | Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm | | Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa | |
| 1.3 Production Process | Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter →
Run-out Table | | Process: The chain-driven roll former with wall panel frame provides precise
shaping of IBR roofing profiles, ensuring structural accuracy and
consistent wave formation. Hydraulic cutting offers clean, accurate
panel lengths. This process supports continuous, high-speed
production for durable metal roof panels. |
| 1.4 Key Focus | This roll forming line combines robust wall panel frame design and
chain drive with protective covers for operator safety and reduced
maintenance. The 5T hydraulic decoiler ensures stable material
feed. Hydraulic cutting delivers precise, burr-free cuts. Together,
these features guarantee efficient, high-quality IBR roof panel
manufacturing. |
2. Technical Parameters | 2.1 Decoiler | | Structure | Double-support | | | Working Form | Manual, motorized, or hydraulic | | Loading Capacity | 5T/7T/10T, customizable | | Coil Width | 1250mm, customizable | | Inner Diameter | Φ450 – Φ550 mm | | Out Diameter | 1500 mm | | Model | DC-MU1 |
| 2.2 Optional Upgrade: Decoiler | | | | | Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | | Guiding Roller | Adujust the coil feeding width | | | Pre-cut Broaching Shear | Cut the steel coil before roll forming | | Digital Display | See the feeding width directly |
| 2.4 Roll Forming Machine | | Working Speed | Around 20 m/min | | | Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | | Driving System | Chain system. Optional: Gearbox | | No. of Forming Stations | 18 stands | | Shaft Diameter | 70mm solid shaft | | Motor Power | 5.5 Kw | | | Roller Material | 45# steel polished and chromed HRC58-62° | | Shaft Material | High grade 45# steel polished(CNC lathe) | | Steel Coil Material | PPGI or GI | | Steel Coil Thickness | 0.25-0.8mm |
| 2.5 Optional Upgrade: Cover | | | | | Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | | Common Power Type | Hydraulic. Optional: motor type. | | | Hydraulic Power | 4-5.5Kw, customizable | | Blade Material | Cr12 Mov | | Hardness | With quenched treatment HRC 58 – 62° |
| 2.7 Product Collection | | Solution 1 | Run-out table | Solution 2 | Auto stacker | | Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw | | Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable | | |
| 2.8 PLC Control Cabinet | | PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) | | Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc | | Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch | | Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning | Hanging-Arm Control Box | Standing Control Box |
| 2.9 Hydraulic Power Unit (HPU) | Motor Power | 5.5Kw | | | Oil Required | N32 or N46 hydraulic oil is available | Design | The hydraulic station has a fan cooling system | | Optional | It can be installed on or inside the roll former to save space |
| 2.10 Analysis | | Hydraulic Decoiler | Provides stable coil unwinding; suitable for wide coils | | Hydraulic tension control reduces material deformation | | Guiding System | Ensures precise coil alignment; minimizes edge damage | | Adaptable to coil width changes | | Roll Former | Wall panel frame enhances rigidity and stability | | Chain drive with cover improves safety and reduces wear | | Hydraulic Cutter | Offers precise, smooth cuts without burrs | | Hydraulic drive ensures low vibration and long life | | Out Table | Supports formed panels; reduces deformation | | Facilitates easy panel handling and transfer | | Out Table | Collects the finished ridge cap after cutting | | Simple design for manual handling and packaging |
3. Production Line Components | Component | Quantity | | Manual Decoiler | 1 set | | Roll Former | 1 set | | Hydraulic Cutter | 1 set | | Out Table | 2 sets | | PLC Cabinet | 1 set | | Hydraulic Station | 1 set |
4. Customization Options We offer customizable configurations for this IBR roof panel
production line, including adjustable forming stations to match
panel profiles, variable hydraulic cutter lengths, optional
automatic feeding systems, and protective chain guards. The line
can be tailored for coil thickness (0.3-0.8mm) and width
adjustments to meet diverse market requirements.
|
