Adjustable Metal Deck Roll Forming Machine With Embossing And Waste Edge Collection

High-Speed Metal Deck Roll Former with Embossing and Waste Edge Collection

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This roll forming production line is designed for manufacturing galvanized metal decks with embossing dots, primarily used in the construction and flooring industries. It caters to commercial, industrial, and residential building projects, offering high efficiency, cost-saving features, and customizability.

2. Profile Description

• This metal deck is made of galvanized steel, with a thickness range of 0.8-1.2mm. It features embossing dots and various surface patterns to enhance adhesion with concrete. It is used for flooring and roofing applications in commercial and industrial construction projects.

3. Production Process

• 5T Hydraulic Decoiler-Guide Device-Embossing Roller-Roll Former-Waste Edge Collection-Hydraulic Cutter

• The process begins with a hydraulic decoiler, followed by precise guiding of the steel coil. The embossing roller adds surface patterns to enhance concrete adhesion. The roll former shapes the steel into the floor deck profile. Waste edges are collected, and the finished product is cut to length by the hydraulic cutter.

4. Technical Parameters

5. Key Focus

• Safety and Stability: The use of a hydraulic decoiler with arm press ensures steel coil stability, improving safety during production.

   

• Cost Efficiency: The waste edge collection device reduces material costs by preventing unnecessary waste, enhancing overall cost-effectiveness.

   

• High Precision and Flexibility: The 24-roll former with chain drive provides excellent precision and adaptability to various deck profile designs.

6. Production Line Components

7. Customization Options

For this metal deck profile, we can offer customized line configurations such as:

• Custom embossing patterns for specific bonding requirements with concrete.
• Adjustable roll former settings for different deck profiles or thicknesses.
• Automated cutting systems with varying length adjustments for specific project needs.
• Special forming tools for different rib heights or shapes.