China Roofing Roll Forming Machine manufacturer
Cangzhou Metalign Machinery Co., Ltd.
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2 In 1 Double Layer Roofing Roll Forming Machine

2 In 1 Double Layer Roofing Roll Forming Machine

Brand Name METALIGN
Model Number DLR
Certification CE,ISO,etc
Place of Origin CHINA
Minimum Order Quantity 1 set
Price Based on customization.
Payment Terms L/C,T/T
Supply Ability 30 sets per month
Delivery Time 30 days
Packaging Details Industrial plastic film wrapping, secured with steel wire.
Profile Corrugated and trapezoidal roofing panels
Machine type Double layer
Material thickness 0.3-0.8mm
Production speed 10-20m/min
Driving system Chain
Frame structure Wall panel structure
Shaft diameter 70mm
Machine condition Brand new
Delivery time 30 days
Detailed Product Description

1. Production Line Overview

This double-layer roll forming machine is designed for roofing manufacturers and construction material suppliers who need cost-effective and flexible production of corrugated and trapezoidal roofing panels. With a dual-layer design, it maximizes space efficiency, reduces costs, and allows quick switching between different panel profiles without requiring two separate machines.

 

2. Profile Description

The roofing panels are made from 0.3-0.8mm thick pre-painted steel or galvanized steel sheets, commonly used in industrial, commercial, and residential roofing applications. These panels are typically produced using roll forming machines with precise forming rollers to ensure consistent panel shape and strength, offering superior weather resistance and durability.

Profile shape

Corrugated and trapezoidal roofing panels

Material type

Pre-painted steel, galvanized steel

Material thickness

0.3-0.8mm

 

3. Production Process

Decoiler-Guiding & Feeding-Roll former-Hydraulic cutting-Out table

The machine starts with a 5T manual decoiler feeding metal coils into a guiding system for accurate positioning. The coils then pass through the roll forming section, shaping them into corrugated or trapezoidal profiles. A hydraulic cutting system ensures precise cuts to length before the finished panels exit onto the out table.

 

4. Technical Parameters

DecoilerPower typeManual
Weight capacity5 Ton
FunctionThe 5T manual decoiler unwinds the steel coils, feeding them into the production line. It provides controlled feeding of the material to ensure a consistent flow through the machine.
BenefitsHandles larger coils up to 5 tons, reducing downtime for coil changes. It’s easy to operate, space-efficient, and cost-effective for small to medium-sized operations.
Guiding unitTypeGuiding bars
FunctionThe guiding unit ensures that the steel sheet is properly aligned before it enters the forming section. It prevents the material from misaligning during the forming process.
BenefitsEnsures the material stays straight, preventing defects. Helps maintain the consistent quality of the roofing panels and reduces wastage caused by misalignment.
Roll formerSpeed10-20m/min
Main power5.5 Kw
No. of stationsUp layer 19, lower layer 21
Driving systemChain
Frame structureWall panel
Shaft diameter70mm
Shaft material#45 steel quenched 58-62℃
Roller materialHigh grade #45 steel , surface with hard chrome
BenefitsIncreases production capacity by producing two profiles without requiring additional machines. Reduces costs and floor space, making it ideal for high-output needs.
TypeThe dual-layer design allows for two different profiles to be formed simultaneously, maximizing space and operational efficiency.
Equipment colorNormally blue, customizable
Safety coverMesh/Enclosed, optional.
Cutting unitPower typeHydraulic
ContinuityThe roll former stops when cutting.
Cutting blade materialCr12Mov, quenching 58-62℃
Tolerance±1mm
Control techniqueTypeFloor-standing electric control box
PLCSiemens
InverterYaskawa
Frequency changerYaskawa
EncoderYaskawa/OMRON
Touch screenMCGS
Electrical partsShneider
Display languageEnglish/Spanish/Russian/French,etc, customizable
Out tableTypeWith no power rollers, manual.
FunctionThe out table provides a stable surface to collect and organize the formed panels after cutting.
BenefitsEfficiently handles larger roofing panels without requiring additional power. It improves organization and ensures safe handling of panels, reducing the need for manual labor.
Option: Dual-Arm StackerFunctionThe dual-arm stacker helps stack and organize larger roofing panels once they are formed and cut.
BenefitsIdeal for handling wide and heavy panels, making it easier to move and stack panels. This reduces manual effort and enhances safety while improving efficiency.
Option: Hydraulic DecoilerFunctionAutomatically expands and rotates, ensuring stable and controlled uncoiling for high-efficiency production.
Option: Loading Car for DecoilerFunctionAssists in lifting and positioning coils, reducing manual labor and improving operational safety.

 

5. Production Line Components

ComponentQuantity
Decoiler1 set
Guiding unit1 set
Dual-Layer Roll Forming Machine1 set
Hydraulic cutter2 sets
Hydraulic station1 set
PLC control cabinet1 set
Manual out table2 sets
Container size for reference:1*40GP+1*20GP

 

6. Key Advantages

Dual-layer design – Produces two panel profiles on a single machine, saving cost and space.
Fast profile switching – No need for complete machine changeover, increasing efficiency.
Customizable panel design – Adjustable roller sets for different roofing panel specifications.
Precision forming rollers – Ensures high-quality, consistent panel shapes and dimensions.
Durable hydraulic cutting – Provides clean, burr-free cuts for a professional finish.
User-friendly operation – Touchscreen control with multiple language options for global use.
Robust machine structure – Heavy-duty frame for long-lasting performance and stability.
Compatible with various coatings – Works with galvanized, PPGI, and aluminum sheets.

 

 

 

7. Customization Options

We offer customized steel silo roll forming machines to meet your specific profile requirements.

Profile Size & Thickness – Tailored to your design, available for various steel thicknesses.
Production Plan & Components – Branded electrical parts and durable machine components.
Machine Color & Control System – Custom colors, multilingual HMI, and adaptable voltage options.
Customization Service – We can manufacture based on your provided technical drawings.
Contact us to discuss your specific project needs!

 

 

 

 

 

 

 

 

Product Tags: double layer roofing roll forming machine   double layer metal roofing machine   2 in 1 metal roofing machine  
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