8 Cameras PET Bottle Defect Detection System PLC Control

This advanced system leverages artificial intelligence and multi-angle imaging for automated, high-precision quality control in PET bottle manufacturing. Utilizing eight strategically positioned cameras, it captures comprehensive views of each bottle throughout the production line.

The integrated AI vision software meticulously analyzes images in real-time to identify a wide range of potential defects. This includes surface flaws (scratches, scuffs, stains, bubbles), dimensional inaccuracies, shape deformations, sealing issues (cap alignment, tamper evidence integrity), neck/cap defects, and contamination. The multi-camera setup ensures complete inspection coverage, minimizing blind spots.

Designed for high-speed production environments, the system provides instantaneous pass/fail decisions, automatically rejecting non-conforming bottles. Key benefits include significantly enhanced detection accuracy over manual methods, substantial reduction in escaped defects reaching customers, minimized production waste, and consistent quality assurance. It offers detailed defect classification data and production analytics for process optimization.

This solution is tailored to meet the rigorous demands of beverage, food, and pharmaceutical industries, ensuring only bottles meeting strict quality standards proceed to filling and packaging. It represents a robust, automated approach to maintaining brand reputation and consumer safety.