Industrial Medical Packaging AI Vision Inspection Machine Systems For Butterfly Cap Detection

Precision Inspection for Pharmaceutical & Medical Device Packaging

The AI Butterfly Cover Detection Machine is an advanced 8-camera vision system designed to ensure flawless integrity of butterfly seals, lidding films, and sterile barriers in pharmaceutical and medical packaging. Combining high-resolution imaging with AI-powered defect recognition, this system delivers 100% inspection accuracy for critical packaging components.

Key Features:

✔ 8 High-Speed Cameras – Multi-angle synchronized imaging for complete surface coverage
✔ AI-Powered Defect Detection – Deep learning algorithms identify:

• Wrinkles, tears, or misaligned seals

• Microscopic holes or contamination

• Glue defects or uneven adhesion
  ✔ Real-Time Rejection System – Automatically removes defective units at speeds up to 500 packages per minute
  ✔ cGMP & ISO 13485 Compliant – Validated for sterile packaging and medical device standards
  ✔ Adaptive Lighting Technology – Ensures consistent detection even on reflective or transparent films
  ✔ User-Friendly HMI – Intuitive interface for quick setup and minimal operator training

Applications:

• Butterfly seal inspection for IV bags and infusion sets

• Lidding film verification in blister packs and trays

• Sterile barrier integrity checks for surgical kits

• Tamper-evident seal validation

• Multi-layer laminate defect detection

Why This System?

Traditional inspection methods often miss subtle defects in flexible packaging—our 8-camera + AI solution provides micron-level accuracy while reducing false rejects by 95%. The system’s self-learning algorithms continuously improve performance, making it ideal for high-speed packaging lines.

Eliminate Packaging Defects Before They Impact Patient Safety!