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Shenzhen Xinhaisen Technology Limited
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Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing

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Shenzhen Xinhaisen Technology Limited

City: shenzhen

Province/State:guangdong

Country/Region:china

Tel:86-86-13510417251

Contact Person:
Mrs.Haily Huang
View Contact Details

Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing

Place of Origin Guangdong, China
Model Number XHS
Brand Name xinhaisen
Certification ISO 9001, ISO 14001, IATF 16949
Minimum Order Quantity 500 pieces
Price CN¥0.9333-12.93/pieces
Payment Terms ,T/T
Delivery Time 7-10 days
Packaging Details Paper, PE Bag, Box
CNC Machining or Not Not CNC Machining
Type Etching / Chemical Machining
Material Capabilities Stainless Steel
Micro Machining or Not Micro Machining
Tolerance +/- 0.01mm
Thickness 0.03-1.5mm
Shape as you like
Design custom design
MOQ 500pcs
Finish polishing ,plating
Size customized
Feature Eco-Friendly
Lead time within a week
Detailed Product Description

Metal Coder Wheels Precision Etched Components Via Chemical Etching Processing




Metal Coder Wheels: Definition

Precision-engineered rotating discs that transfer variable data (lot numbers, dates, barcodes) onto products through mechanical contact or laser projection.


Metal Coder Wheels: Key Industrial Applications

• Food/Beverage Packaging Date Stamping
• Pharmaceutical Batch Tracking
• Electronic Component Traceability


Metal Coder Wheels: Types & Specifications

Classification by Function

TypeCharacteristicsAccuracySpeed Range
Rotary Encoder WheelsRadial grooves for position sensing±0.01°0-10,000 RPM
Ink Transfer WheelsMicro-cavity surface for ink retention±15μm10-200 m/min
Laser Coding WheelsOptical-grade mirror finishλ/10 flatness>50 kHz pulse



Material Selection Guide

MaterialHardness (HV)Thermal RangeCorrosion ResistanceBest For
304 Stainless Steel200-250-50~400℃★★★★☆Food/pharma environments
D2 Tool Steel550-650-20~300℃★★☆☆☆High-wear industrial coding
Ti6Al4V Titanium340-380-100~550℃★★★★★Aerospace/Chemical sectors


Metal Coder Wheels: Advanced Manufacturing Capabilities

✅ 8 Dedicated Etching Lines
• Minimum feature size: 10μm
• Batch consistency: CpK≥1.67


✅ Surface Engineering Expertise

ProcessTechnical Parameters
DLC Coating0.5-3μm thickness, friction coefficient <0.1
PTFE CoatingFDA-compliant non-stick surface
Pressure-Sensitive Adhesive0.2-1.5N/cm² tack strength

 

Metal Coder Wheels: Etching Process Steps:

  1. Material Prep: Clean and degrease metal sheets.
  2. Photoresist Coating: Apply UV-sensitive resist.
  3. Exposure: Transfer flow field design via photomask.
  4. Development: Remove unexposed resist to reveal etching areas.
  5. Etching: Immerse in etchant to dissolve unprotected metal.
  6. Strip & Clean: Remove residual resist and polish.
  7. QC Inspection: Validate dimensions, conductivity, and surface finish.

 



The material ,thickness and size we can produce as following

 

MaterialThicknessSize
STEEL AND STAINLESS STEELS0.01mm – 1.5mm650mm x 1800mm
NICKEL AND NICKEL ALLOYS0.01mm – 1.5mm600mm x 1500mm
COPPER AND COPPER ALLOYS0.01mm – 1.5mm600mm x 1500mm
ALUMINIUM0.01mm – 1.5mm600mm x 1500mm
TITANIUM AND TITANIUM ALLOYS0.01mm – 1mm

600mm x 550mm

 


Metal Coder Wheels: How to customize from us.


  1. Please send us your design.We accept the following file formats: DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and Adobe Illustrator
  2. Samples making lead time:3-10days
  3. Express:By DHL,Fedex,TNT,around 3-7days 


Why Choose Us?


13+ Years Expertise: Trusted by global clients in automotive, energy, and aerospace.

ISO 9001/14001 & IATF 16949 Certified: Guaranteed quality and sustainability.
Prototype Delivery time: 3-7days.
Mass Production: 2-3Weeks

Competitive Pricing: Optimized processes for cost efficiency.

 


Request Automotive Speaker Grill Quotes
+86 18929132343
 E-Mail: jenny@xinhsen.com 


Product Tags: Stainless Steel Encoder Discs   Chemical Etching Encoder Discs   Metal coder wheel  
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