Precision Chemical Etching Optical Metal Encoder Discs Customized
Encoder Discs Overview
Xinhaisen Technology specializes in manufacturing high-accuracy
chemically etched encoder discs for motion control systems. Our
precision etching technology produces code wheels with exceptional
pattern accuracy and dimensional stability, ideal for optical and
magnetic encoders in industrial, automotive, and aerospace
applications. Encoder Discs Features Ultra-High Precision: Achieves extremely fine slit widths and positional accuracy
for high-resolution feedback. Burr-Free & Stress-Free: Etching produces clean edges without mechanical stresses that
could cause warping or signal noise. Complex Patterns: Capable of producing absolute or incremental code patterns,
including complex multi-track designs on a single disc. Excellent Consistency: Digital tooling ensures every disc in a batch is identical,
guaranteeing uniform performance. Material Versatility: Available in various metals to suit optical (requiring
opaque/transparent contrasts) or magnetic encoder needs. Lightweight & Thin: Ideal for high-speed applications due to low inertia.
Encoder Discs Specifications | Parameter | Specification | | Material | Stainless steel, brass, copper, nickel, aluminum,etc. | | Thickness | 0.05-0.4mm | | Tolerance | ±0.01mm | | Surface Treatments | Ni plating, passivation, black oxide | | Code Patterns | Incremental, Absolute (Gray Code, Binary), Custom Hybrids |
Encoder Discs Applications Industrial Automation: Servo motors, robotics, CNC machines, and precision
actuators. Medical Devices: Imaging equipment, surgical robots, pumps, and analyzers. Optical & Scientific Instruments: Encoders in telescopes, spectrometers, and lab equipment. Aerospace & Defense: Guidance systems, actuators, and navigation instruments. Consumer Electronics: High-end printers, scanners, and precision instruments.
Our Advantages Speed for Prototypes & Production: Unmatched rapid turnaround from design to finished parts,
ideal for R&D and urgent orders. True High-Precision Capability: Expertise in achieving the demanding tolerances (<0.03mm)
required for high-resolution encoders. No Tool Wear, Consistent Results: Photochemical etching uses digital tooling, eliminating
variability and ensuring batch-to-batch consistency. Handles Complex Designs Easily: Intricate, multi-track patterns are as straightforward as
simple ones, with no added cost for complexity. Material Sourcing & Expertise: Reliable access to various specialty metals and experience in
selecting the optimal material for your application. Volume Flexibility: Efficiently handles both low-volume prototype requests and very
high-volume production runs.
Easy to order! Welcome to Contact us at any time! |
