Shenzhen Andy photoelectric technology Co., LTD

Flexible production system
Compatible with COB/SMD/MCOB light source production line.
Support from 50W small seedling lamp to 1600W greenhouse lamp full power band production.
Modularized design to achieve 72 hours of rapid prototyping

In-depth customization support
Spectrum customization: provide full-band dimmable formulas
Structural customization: Hanging/bracket/rail type multi-form options
Intelligent control: Optional Bluetooth/WIFI/Zigbee protocol access.

Full process quality control
Incoming material inspection: LED chip binning sorting (color temperature error ±50K)
Process control: AOI automatic optical detection of soldering defects
Final inspection standard: IP65 waterproof test + 100,000 times switch aging

Typical cooperation mode
OEM standard service: production according to customer specified BOM list (support CE/FCC/UL certification)
ODM value-added service: Provide optical design + heat dissipation program + planting suggestions for full output

Fully automated production process for LED plant grow lights

Precision parts assembly
8 sets of Samsung automatic mounter complete the LED light source module precision welding.
3 sets of automatic screw machines realize millimeter-level assembly precision of structural parts.

Customized surface treatment
Laser logo screen printing machine supports personalized laser engraving of customer's brand/parameters.

Semi-automatic integrated assembly
6 processing lines for optical lens mounting and power module integration

Stringent quality verification
Infrared thermometer to monitor the heat sink temperature rise curve in real time
4 hours aging test (including voltage shock, high temperature and high humidity cycle)

Efficient terminal packaging
2 automatic packaging machines to realize anti-vibration packaging + barcode binding

I. Incoming Quality Control (IQC)
1.Key components testing
LED chip: LM-80 light decay test (3000 hours decay rate ≤ 3%)
Driver power supply: full load aging test (48 hours uninterrupted operation)
Heat sink: thermal conductivity test (≥180W/m-K)
2.Material Compliance Verification
ROHS2.0 Hazardous Substance Testing (XRF Spectrum Analyzer)
Lens transmittance test (spectrophotometer test ≥ 92%)

Second, process quality control (IPQC)
1.SMT process
3D inspection of solder joints (AOI equipment to identify false soldering/offset defects)
Patch precision control (±0.01mm coordinate tolerance)
2.Assembly process
Air tightness test (IP65 grade 50kPa water pressure test)
Spectral consistency screening (integrating sphere detection wavelength deviation ±5nm)

Finished product quality control (OQC)
1.Performance Test
Photon flux density test (multi-point matrix measurement of PPFD value)
Thermal shock test (-30℃~85℃ cycle 20 times)
2.Reliability verificationAccelerated aging test (3000 hours @ 120% of rated power)
Vibration test (simulated transportation environment 3 axes 6 hours)

IV. Quality Tracing System
1.MES system records key process parameters (traceability accuracy up to single-piece level)
2.QR code quality file (including all testing data and operator information)

Conceptual stage: crop demand analysis → spectral simulation → 3D printing verification.

Engineering stage: EMC test → accelerated aging test.

Mass production stage: DFM manufacturability review → freezing of process parameters.

R&D Center
Optical research group: plant light formula development (red and blue spectral ratio regulation, UV supplementation technology)
Hardware Engineering Group: Lamps and lanterns structural design (folding model dustproof and waterproof optimization, quantum plate heat dissipation scheme)
Intelligent System Group: IoT integration (light intensity adaptive algorithm, energy consumption monitoring function)

Marketing Strategy Department
Agricultural application research: crop growth cycle light demand modeling (e.g. canabis flowering photoperiod strategy)
Competitive Analysis Section: monitoring global plant light patent dynamics
Brand Communication Section: vertical agriculture exhibition planning, grow case visualization production

Production Operation Center
Supply Chain Management: light source supplier audit, drive power supply stocking cycle control
Lean Production Section: Modularized production line design (support disassembling models for quick changeover)
Equipment Maintenance Section: SMT mounter annual calibration, aging test room operation and maintenance

Global Sales Division
Channel development group: greenhouse builder strategic cooperation
Technical Sales Group: Provide PPFD distribution simulation report, planting energy consumption measurement tools
Cross-border e-commerce group: ALIBABA store operation, home growing KOL with goods

Quality Assurance Center
Spectroscopy Lab: Integrating sphere testing system (ensure PAR value error ≤2%)
Environmental testing section: 85℃/85%RH double 85 accelerated aging test
EMC testing section: CE/FCC certification pre-test rectification