Jietai Ultrasonic Mesh Belt Conveyor Spray And Air Knife Integrated
Cleaning Line, Fully Automatic Continuous Precision Hardware
Cleaning Equipment Coping with Harsh Industrial Environments - Dual Reinforcement of Materials and Structure
Configuration of Core Components:
- Spray Pump: German WILO stainless steel centrifugal pump (flow-through
components made of 316L material), resistant to chloride ion
corrosion (Cl⁻ ≤ 2000ppm), with a service life of over 15,000
hours.
- Tank Body: 5mm-thick 316L stainless steel (lined with PTFE coating,
heat-resistant up to 120°C). Welds undergo X-ray flaw detection
(defect grade ≤ Class II), suitable for strong corrosive cleaning
agents such as sodium hydroxide (NaOH ≤ 30%) and hydrochloric acid
(HCl ≤ 20%).
- Conveyor Chain: Italian REGINA chain (surface galvanized, salt spray test ≥ 1000
hours), equipped with an automatic oiling system (lubrication
interval adjustable from 1–24 hours), reducing maintenance
frequency by 60%.
- Safe and Environmentally Friendly Design Complying with Multiple
Standards
Triple Anti-Leakage System:
- Double-layer containment dikes around the tank (height 150mm) +
bottom conductivity sensor. When leakage is detected, the power
supply of the liquid supply pump is cut off within 3 seconds.
- Exhaust Gas Treatment Module: Acid-base mist is treated via a
neutralization tower (filled with polypropylene Pall rings) +
activated carbon adsorption (adsorption efficiency ≥ 98%), with
emissions complying with GB 16297-1996 Comprehensive Emission Standards for Air Pollutants.
- Noise Control: The equipment is equipped with 5mm soundproof cotton
+ muffling nozzles, with operating noise ≤ 75dB (1m away from the
equipment), meeting OSHA occupational safety and health standards.
- Low-Consumption Energy-Saving Technology Reducing Production Costs
- Waste Heat Recovery System: Exhaust gas from the drying section (temperature 60–80°C)
preheats the cleaning solution via a plate heat exchanger,
improving thermal efficiency by 40%. It saves 200kWh of electricity
per shift (8 hours) (equivalent to a 150kg reduction in CO₂
emissions).
- Variable Frequency Speed Regulation Technology: Spray pumps and fans use ABB frequency converters (speed
regulation accuracy ±0.5%), automatically adjusting power according
to load, achieving energy savings of over 30% during non-full-load
operation.
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