Intelligent Full-Automatic Cleaning System —— Core Standard for
Industrial Unmanned Production
Full-Process Automation: Redefining Cleaning Efficiency
As an intelligent cleaning equipment for the Industry 4.0 era, this
machine is equipped with a PLC + touchscreen control system to
achieve full-process automation from cleaning liquid 配比 (mixing)
and ultrasonic parameter adjustment to drying completion:
- One-Touch Smart Program: Presets 5 sets of universal cleaning modes (e.g., degreasing
metal parts, dusting electronic components, descaling glass
products), supporting custom storage of 20 sets of exclusive
process parameters. It completes the entire process of "loading →
cleaning → rinsing → drying → unloading" without manual
intervention.
- Dynamic Sensor Matrix: Integrates 12 groups of sensors (liquid level, temperature,
current, pressure, etc.) to monitor the cleaning tank status in
real time. Abnormal conditions automatically trigger safety
protection and push alarm messages to the central control system.
- Workpiece Recognition Linkage: Optional visual recognition module automatically identifies
workpiece types and matches optimal cleaning parameters (frequency,
time, temperature), adapting to multi-variety mixed-production
scenarios.
Adaptive Ultrasonic Technology: Precise Response to Complex Working
Conditions
- Wide-Frequency Intelligent Frequency Conversion System: 20-120kHz automatic frequency scanning dynamically adjusts
cavitation effects for different material workpieces —— the 28kHz
low-frequency mode breaks down heavy oil stains on automotive
parts, while the 80kHz high-frequency mode removes micron-level
impurities from chip pins, with a cleaning consistency of 99.2%.
- Intelligent Power Compensation Algorithm: Real-time monitoring of transducer load, automatic adjustment of
output power (40-100% stepless speed regulation), ensuring power
fluctuation ≤±2% after 8 consecutive hours of operation to avoid
cleaning blind spots caused by workpiece size changes.
- Intelligent Activation of Chemical Efficiency: Pipeline heating system combined with PID algorithm achieves
±0.5°C precise temperature control, automatically matching the
optimal reaction temperature of cleaning agents (e.g., 60°C
activates the degreasing efficiency of 10% sodium hydroxide
solution).
Unattended Safety Design: Industrial-Grade Durability Assurance
- Triple Intelligent Protection System:
- Overload Protection: Cuts off ultrasonic power and alarms within 0.2 seconds when
current exceeds 15% of the rated value.
- Dry-Burning Prevention Linkage: Automatically pauses heating and initiates the liquid
replenishment program (automatic replenishment of pre-mixed
cleaning solution) when the liquid level is below the safety line.
- Leakage Monitoring: 30mA leakage circuit breaker responds to grounding faults within
0.1 seconds, combined with a 2H hardness spray-painted shell
(grounding resistance ≤4Ω), complying with GB/T 19670-2005
electrical safety standards.
- Long-Life Core Components: 2mm thick 316L stainless steel inner tank resistant to acid and
alkali (pH 2-13), all-aluminum structure transducers with a service
life of over 100,000 hours —— 50% more durable than traditional
ceramic transducers.
