Industrial-Grade Ultrasonic Cleaning Technology Innovation —— The
Perfect Fusion of Precision Cleaning and High-Efficiency Energy
Saving
Core Technological Breakthrough: Redefining Industrial Cleaning
Standards
As a benchmark device for industrial-grade high-frequency usage
scenarios, this ultrasonic cleaning machine is equipped with an
adaptive frequency-conversion ultrasonic system that supports
wide-frequency adjustment from 20-120kHz. It can precisely match
cleaning solutions for workpieces of different materials:
- 28kHz Low-Frequency Mode: Generates high-intensity cavitation effects to instantly break
down oil stains, carbon deposits, and oxide scales on the surfaces
of large metal parts such as engine blocks and hydraulic valve
bodies.
- 80kHz High-Frequency Mode: Combined with micro-bubble blasting technology, it penetrates
deep into the internal structures of precision components like
electronic chip pins and optical lens coating layers, achieving
nanometer-level cleanliness.
The equipment uses an all-aluminum structure transducer, integrated
with a new OS oscillator and feedback acquisition technology. This
ensures a 30% improvement in ultrasonic output stability, a 25%
reduction in power consumption, and maintains a power fluctuation
accuracy of ±2% after 8 consecutive hours of operation.
Intelligent Temperature Control System: Activating the Chemical
Efficiency of Cleaning Liquids
- Pipeline Heater: Compared with traditional film-type heating, it improves thermal
efficiency by 40%, capable of heating 200L of cleaning liquid from
20°C to 60°C within 15 minutes.
- Single-Bus Digital Sensor: Monitors liquid temperature in real time and achieves a
temperature control accuracy of ±0.5°C through PID algorithm,
precisely activating the chemical reaction activity of
acidic/alkaline cleaning agents. This is particularly suitable for
highly corrosive environments such as 10% sulfuric acid or 20%
sodium hydroxide.
- Automatic Liquid Refilling Function: When the liquid level drops below the set value, the system
automatically replenishes pre-mixed cleaning liquid to ensure
process continuity.
Industrial-Grade Safety and Durability Assurance
- 316L Stainless Steel Inner Tank: With a 2mm wall thickness design, it can withstand extreme
acid-base environments with a pH range of 2-13, showing no
corrosion traces after long-term immersion in 10% sulfuric acid.
- Triple Safety Protection:
- Overload Protection: Cuts off power within 0.2 seconds when the current exceeds 15% of
the rated value.
- Dry-Burning Prevention: Synchronously stops the heating module and ultrasonic generator
when the liquid level is below the warning line.
- Leakage Protection: A 30mA circuit breaker responds to grounding faults within 0.1
seconds.
- Plastic-Sprayed Shell: The 2H hardness coating effectively resists collisions during
workshop transportation, with a grounding resistance ≤4Ω, fully
complying with the GB/T 19670-2005 electrical safety standard.
Typical Application Scenarios
- Automotive Manufacturing: Cleaning oil stains from gearboxes, combined with a 10% sodium
hydroxide solution, can remove 99.9% of cutting fluid residues
within 5 minutes.
- Electronic Semiconductors: Pre-packaging cleaning of wafer-level chips, achieving
non-destructive cleaning at a power density of 0.3W/cm² in the
80kHz high-frequency mode.
- Medical Devices: Pre-sterilization pretreatment of surgical instruments, combined
with enzymatic cleaning agents, can remove biofilm residues in
crevices.
