OK-4000 Visual Online Inspection System
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Detailed Product Description
OK-4000 Visual Online Inspection System Features The visual online inspection system is a high-speed quality
inspection system for printing surface defects.It is based on
machine vision technology to achieve 100% inspection of
products.The principle is to use a high speed line scan camera to
scan the inspected object to obtain the image of the printed
surface of the product,which is converted into two-dimensional
color data by the image acquisition card and sent to the industrial
computer for real-time processing.On the one hand,the image is
directly displayed on the man machine interface for the reference
of the operator;on the other hand,the processor is used to identify
and analyze the collected image,and then upload the result to the
control system for quality inspection personnel to process. Introducing a 100% flaw inspection system,from full-frame
observation,to lack of standard detection + waste discharge
detection,to high-precision full-frame detection + workflow
system.With the help of modular design,customers can realize all
their requirements on a set of systems through optional modules.The
system uses a special contour light source to improve the contrast
between the transparent label and the backing paper.Whether the
backing paper is transparent or non-transparent,or even white,the
system can complete the detection.It can realize the detection of
almost all transparent labels for lack of standard and dirty
waste.For blank labels,the system has an absolute advantage.The
system can switch freely between ordinary light source and contour
light source. 100% full-frame observation:Covering the boot settings and the
entire production process;Image acquisition speed:30 frames per second,real-time detection of full frame. Maximum inspection speed:150m/min-500m/min (choose according to the system model). Maximum inspection width:180mm-1100mm (choose according to the system model). HD picture quality:Based on high-resolution camera; Image stabilization:With the help of real-time images,the images are automatically synchronized,and are not affected by the deceleration of automatic detection with transparent labels; Does not harm the health of operators and reduces fatigue:The use of LED light sources instead of strobe lights,the light is softer and more uniform; Quick and easy task setting; Reliable and stable operation. Technical Parameters
Remark:The vertical detection resolution is related to the maximum
detection speed,and the minimum vertical resolution can reach
0.05mm.The design maximum speed of 450/min refers to the maximum
speed that can be achieved at a resolution of 0.15mm. Configuration
The Full Set OK4000-4K/8K Includes Below Parts1.Line scan camera--OK 8000(4/8K resolution) 2.Capture card--OR-X4C0-XPD00 3.Lens (including connecting ring, adapter ring, etc.)--Apo-Componon 2.8/40 4.Camera data cord--MVC-1-1-7M 5.Dome light source 6.Light source adapter (including data cable, power cable) 7.Encoder--R58S10-9C10M5-24L-5000 8.Plug strip(220V) 9.Button(metal) 10.Display(including cords--243V5QSB) 11.Keyboard(K120 USB) 12.Mouse(M170 wire) 13.Power cords 14.Power Switch--NES-100-24 15.Alert light(24V) 16.Control Box--TF-A610H-B250MD3V-8700K-16G+128G —OK4000 line scan camera for printing inspection —The industrial computer uses a 64-bit eight-core processor,which is faster —Using high-definition non-distortion lens —Adopt integrated light source design,easy to install —Imported high-speed dual-channel acquisition card Advantages of the Visual Online Inspection System1.Instead of manual quality inspection,greatly improving production
efficiency; 2.The detection system has strong processing ability,which improves the printing speed and detection accuracy; 3.Widely applicable to food packaging,medicine packs,wallpaper,cigarette labels,aluminum foil and other fields; 4.Pay attention to key defects such as knife wire,overprint,burrs,foreign matter,holes,ink dragging,stains,and wrinkles on the printing surface; 5.Friendly user interface and rich product functions,which is convenient for users to use and manage; 6.Improving product quality,it reduces production costs for enterprises. |
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