Automatic Wire Mesh Spot Welding Machine with Wire Loading Lopper
● Harnessing the power of intermediate frequency inverter DC square
wave output, this welding system concentrates heat effectively and
ensures symmetrical solder joints. Its specialty lies in adeptly
handling non-ferrous metals and challenging-to-weld materials. The
welding process is not only stable but significantly enhances
welding quality, leading to a rapid boost in production efficiency.
This equipment's versatility is further highlighted as it expands
the range of applications it can handle.
● The compact welding transformer within the intermediate frequency
inverter power supply boasts a small footprint while delivering
substantial output energy. This reduction in the iron core
material's weight is complemented by the rectifier diode in the
secondary circuit, converting electric energy into a
welding-friendly DC power supply. This design optimizes the
secondary loop inductance, curbing energy losses and consequently
lowering production costs.
● Embracing microcomputer control, this system excels in
flexibility by storing multiple welding specifications. Users have
the freedom to edit cylinder action sequences, determine the number
of cylinder actions, and align them with specific welding
specifications, facilitating the seamless welding of diverse
products.
● The integral ultra-wide gantry frame is a testament to robust
construction, crafted from high-quality steel. The lower beam,
post-welding, undergoes annealing with 45# reinforcing ribs. This
meticulous process ensures minimal elastic deformation,
guaranteeing the absence of distortion in the entire structure
during welding cylinder compression. The result is a stable
framework that prevents product misalignment, eliminating potential
issues arising from fuselage instability during welding. | | Intelligent welding control system
Automatic welding by inputting coordinate data of welding position,
welding current and other data | Welding Heads and Fixtures
Processing and design according to the drawings of each wire shelf
product. (customized |
| | Automatic Wire Filling System
You can put the precut straight wires into the hopper, then the
wire filling machine will do the wire filling into the fixture
automatically. It helps to increase the working efficiency and
reduce labor force | Automatic Double-layer Feeder
When one fixture is under welding process, the wire filling system
will load the wires onto the other fixture at the same time. When
finish welding, the feeder will automatically exchange the fixture.
So the efficiency can be increased. |
Production Line Machines | | Wire Flattening and Cutting Machine
This machine is able to process the round wire into flat wire. It
will automatically feed the round wire and cut it into required
length.
Normally you will need to prepare the 8mm wire coil, and make it
into 12x3mm flat wire strip. | High Speed Wire Straightening and Cutting Machine
This machine will help to make batch production of 2mm to 4mm
wires. This machine speed is almost 5 times than the normal speed
wire cutting machine. It helps to increase production rate and
reduce labor cost. |
| | Wire Frame Bending Machine
This machine helps to bend the flat or round wires into square
shape wire frame. It is able to bend multiple wires at the same
time so as to increase production rate. | Wire Frame Butt Welding Machine
The number of welding heads is depends on the welding width of the
mesh. Different welding head can be set different welding programs
and current respectively. |
| | Wire Frame Double T-Butt Machine
This machine is used to weld the cross bars of the wire shelf to
the wire frame. The double head design helps to increase the
production rate. Easy Operation. We can also design the automatic
moving and welding application. | Wire Edge Trimming Machine
After Welding, we need the trimming machine to cut off the edge of
wire from the wire frame. To make the surface clean and smooth.
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| | 2D Wire Handle Bending Machine
This machine is used to bend the wire handle. It is suitable for
2-6mm wire bending. And you can bend any shape of the wire without
changing mould. | 3D Wire Bending Machine
This machine is used to bend the wire into 3D shape. It is suitable
for 2-6mm or 3-8mm wire bending. And you can bend any 3D shape of
the wire without changing mould. |
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