Automatic Rebar Mesh Welding Machine Wire Mesh Making Spot Welder
Industrial Production Equipment Cage Wire Mesh Welded
The wire mesh multi-head automatic welding machine introduces a
cutting-edge approach to welding processes. It stands out by
incorporating ten electrodes and a sophisticated automatic feeding
system. The system ensures seamless wire integration, with wires
dropping automatically into the fixture for a fully automated
loading process. Subsequently, the machine autonomously carries out
both feeding and welding operations.
What sets this machine apart is its one-way and double-layer
feeding device, capable of dynamic forward and backward movement to
accomplish welding tasks. The welding distance is customizable,
adding a layer of flexibility to the welding process. This
feature-rich machine is specifically tailored for batch production
scenarios, especially ideal for wire mesh requiring multiple-point
welding.
The welding methodology employed is a unique one-way double-layer
automatic stepping feeding, utilizing 10 welding heads. This
innovative approach results in an effective welding width of 1200mm
and an effective welding length of 1000mm. The machine's
composition includes a robust main machine body, welding
transformer, pneumatic drive device, upper and lower electrodes,
automatic wire filling device, an advanced electrical control
system, cooling system, and a PLC operation control system.
This state-of-the-art wire welding machine not only ensures
efficiency in batch production but also provides unparalleled
adaptability and precision in welding operations, making it a
standout solution in the industry. | | Intelligent welding control system
Automatic welding by inputting coordinate data of welding position,
welding current and other data | Welding Heads and Fixtures
Processing and design according to the drawings of each wire shelf
product. (customized |
| | Automatic Wire Filling System
You can put the precut straight wires into the hopper, then the
wire filling machine will do the wire filling into the fixture
automatically. It helps to increase the working efficiency and
reduce labor force | Automatic Double-layer Feeder
When one fixture is under welding process, the wire filling system
will load the wires onto the other fixture at the same time. When
finish welding, the feeder will automatically exchange the fixture.
So the efficiency can be increased. |
Production Line Machines | | Wire Flattening and Cutting Machine
This machine is able to process the round wire into flat wire. It
will automatically feed the round wire and cut it into required
length.
Normally you will need to prepare the 8mm wire coil, and make it
into 12x3mm flat wire strip. | High Speed Wire Straightening and Cutting Machine
This machine will help to make batch production of 2mm to 4mm
wires. This machine speed is almost 5 times than the normal speed
wire cutting machine. It helps to increase production rate and
reduce labor cost. |
| | Wire Frame Bending Machine
This machine helps to bend the flat or round wires into square
shape wire frame. It is able to bend multiple wires at the same
time so as to increase production rate. | Wire Frame Butt Welding Machine
The number of welding heads is depends on the welding width of the
mesh. Different welding head can be set different welding programs
and current respectively. |
| | Wire Frame Double T-Butt Machine
This machine is used to weld the cross bars of the wire shelf to
the wire frame. The double head design helps to increase the
production rate. Easy Operation. We can also design the automatic
moving and welding application. | Wire Edge Trimming Machine
After Welding, we need the trimming machine to cut off the edge of
wire from the wire frame. To make the surface clean and smooth.
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| | 2D Wire Handle Bending Machine
This machine is used to bend the wire handle. It is suitable for
2-6mm wire bending. And you can bend any shape of the wire without
changing mould. | 3D Wire Bending Machine
This machine is used to bend the wire into 3D shape. It is suitable
for 2-6mm or 3-8mm wire bending. And you can bend any 3D shape of
the wire without changing mould. |
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