Customized Galvanized Steel Composite Floor Deck ComFlor 60 Profile Alternative

Customized Galvanized Steel Composite Floor Deck ComFlor 60 Profile Alternative

ComFlor 60 composite floor profile offers the ultimate in lightweight steel decking for all multi-rise buildings. It combines exceptional spanning capabilities with reduced concrete usage to provide a cost-effective and attractive floor solution that is easy to install. The state-of-the-art profile has been developed using modern roll-forming techniques. Capable of unpropped continuous spans to 4.5 metres and propped spans to 6.8 metres.

Adapting to the requirements of rapid construction of the main steel structure, it can provide a firm working platform in a short time, and can use multiple floors to lay the profiled steel plate and layer the concrete flow of the concrete slab.

Main features:

1: Adapt to the requirements of rapid construction of the main steel structure, it can provide a firm working platform in a short time, and can use multiple floors to lay the profiled steel plate and layer the concrete flow.
2: In the use stage, the floor slab is used as the tensile reinforcement of the concrete slab, which also improves the rigidity of the slab and saves the amount of steel and concrete.
3: The embossing on the surface of the profiled board creates the greatest bonding force between the floor slab and the concrete, so that the two form a whole, with stiffeners, so that the floor slab system has high bearing capacity.
4: Under cantilever conditions, the floor slab is only used as a permanent template. The length of the cantilever can be determined according to the section characteristics of the floor panel. In order to prevent the cracking of the cantilever plate, it is necessary to match the design of the structural engineer with the negative reinforcement at the support.

Specifications:

Following are some of typical profiles available in market:

Advantages:

Greater Durability
The steel base product has a Z350 zinc-coating mass. It was selected to provide superior corrosion protection in service, directly as a result of increased coating mass. FAMOUS steel is also available with a Z450 coating mass with a 15 year warranty*. Comprehensive shear stud welding tests across a range of base thickness with both coating masses were undertaken to ensure consistent results can be achieved on site.

Unbeatable Strength
Steel and concrete composite slabs are lighter and stronger than most conventional slabs. The steel decking provides tensile reinforcement, combining with the compressive strength of the concrete for an all round stronger slab. Steel decking profiles are designed to prevent any longitudinal slip between the steel and concrete in the slab itself, and any transverse movement between the slab and supporting beams.

Greater Savings
The weight savings achieved in composite slabs can be passed on to other areas of the design, such as foundations. And because steel decking acts as permanent formwork, it can significantly reduce the need for propping or temporary formwork -saving both time and money.

While FASEC Rebar-truss triangle welded metal decking system adapts rapid construction requirements of the main steel structure and provide fast work procedures. It can save a lot of construction time compared to traditional floor decking system. It can also improve the rigidity of the floor and save the amount of steel and concrete, so as to reduce the project budget.

The Surface embossed increase the bonding of floor deck and concrete, make the floor deck system has high-strength bearing capacity. It is totally fire-proof and can span long without middle propping.

So from cost saving and time saving view, the FASEC rebar-truss triangle welded metal decking system is better choice. However, in much of ready design, the deck is already designed and in avoiding of redesign, recalculation and re-submit/approval, we can also offer various customized steel floor deck profiles to cater for various contractors’ need, meanwhile we will offer various technical support in the aspects of load span and stress analysis etc.

Following are some typical detail:

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