330ml 550ml 1500ml Blowing Filling Capping Combiblock Machine / Production Line

330ml 550ml 1500ml PET Bottled Automatic water Blowing Filling Capping Combiblock Machine Production Line

Description:

Sunswell High-speed Blowing-filing-capping Combiblock combines the blowing system, filing system and capping system in one integrated system, reducing transmission, empty bottle handling, storage processes, which improved packaging hygienic condition and reduce packaging cross-contamination so as to improve the overall operating efficiency but lower the energy consumption, thereby reduce the overall production cost of enterprises. 

Blowing-Filling-Capping Combi-block,one equipment can complete all processes including bottle blowing, filling and capping, an innovative packing technology that can complete the whole process from preform to bottled liquid products.

Sunswell is one of the few suppliers who masters both PET blowing molding and filling technologies. Based on experience on complete line management, combiningPET blowing moldingtechnology and fillingtechnology, with innovation at on-line forming technology, blowing ,filling process and filling device, the XGN decrease energy by 25%, which fill domestic blank and reach international level.

Applications:

Blowing filling capping combibloc is suitable for PET bottle packaging of pure water, carbonated beverages, juice, tea, liquid milk, liquid condiments and daily chemicals, etc.Compared with traditional filling machinery, the blow-and-spin machine is distinguished by:

1. Stable infrared heating system and independent heat balance adjustment
2. The device makes the preforms have the same temperature when heated, and the process has good
3. Good consistency and stability to further improve the yield.
4. Specially designed secondary air blowing system for real-time monitoring of each mode
5. The pressure change curve during the molding process of the cavity bottle is the process
6. Adjustment provides timely and accurate real-time parameters, which greatly facilitates operation
7. Workers adjust process parameters while ensuring bottle formability.The amount is stable.
8. High-speed, high-precision diaphragm filling valve: with independent liquid
9. The return air passage of the cylinder is replaced in the PET bottle during the filling process. Air does not enter the tank to avoid secondary pollution;
10. There is a cleaning cup that enables online CIP cleaning

Product Range:

Production capacity from 12,000 BPH to 54,000 BPH.

Rotary Blow Molding Machine

1.Horizontal heating chain drive system

• Use high-strength brass processing to extend the service life
• Large caliber cooling mouth, to ensure that the preform neck not heated, with effective protection of preform thread

2.Efficient energy-saving preform heating system

• Patented blowing nozzle unit for stable preform
• Positioning first, sealing after, to ensure that the preform vertical blowing, more stable.
• To avoid broken bottle blocking machine phenomenon.

3.Fast mold changing unit (6-screw design)

• 6-screw mold change design
• 6-8min for each mold changing

4.H-type steel frame, reducing vibration, more stable

• Driving platen and the host frame as a whole processing, more accurate to feed preforms. Ensure without vibration at 2000BPH each cavity.
• H-type steel welding, high-speed rotation more stable.

5.High accurate filtration system and High pressure air recycling system

• High-pressure air recovery system can save 30% of air, in addition, the extra gas leads to other machines.

• High-pressure filtration system accuracy of 0.001ppmw, greatly extend the service life of pneumatic components.

      Integrated brake system with slewing ring, more reliable and stable.

6.Reliable electrical control

• Through the teleservice remote monitoring system, real-time recording of any operation of the field device or shutdown information, through the analysis of software real-time analysis of equipment operating status.

• Safety relay equipped

• Safety door locking

7.Air conditioning and Anti-condensation System on electrical cabinet

8.Ion air blowing

• Ion gas blowing for removing dust on preform
• Positive and negative ion generator neutralize static electricity on surface of preform
• Blow clean compressed air onto the surface of the preform
• Vacuum dust suction

Gravity Filling Machine

• Filling valves and tank are made of stainless steel SUS304.
• Large flat bearing with teeth, stable and reliable performance.
• Gravity filling.
• Ring shape tank with float ball level control.
• High speed and high accuracy filling valve with 200ml/s flowing speed
• Filling valve equips dummy cup and can do CIP circularly.
• With rotary spray ball in tank to ensure cleaning effect.
• Lift by pneumatic cylinders.

Capping Machine

• Magnetic constant torque capping head ensures stability and controls defective rate of capping less than 0.2%.
• Cap dropping rail equips a group of photoelectrical switch for reverse cap detecting. When lack of cap, machine will be stopped automatically.
• Bottle infeed detecting switch works with the pneumatic cylinder on cap starwheel to avoid feeding cap on no-bottle condition.