28000BPH 500ml Blowing Filling Capping Combiblock Water Bottling Line With Combi

28000BPH (500ml) Blowing Filling Capping Combiblock Water Bottling Line with Combi

Description:

Sunswell blowing-filling-capping combi-block machine combines the blowing system, filling system and

capping system in one integrated system, reducing several intermediaries such as transmission, empty

bottle handling and storage processes, which improves packaging hygienic condition and reduces packaging

cross-contamination so as to improve the overall operating efficiency but lower the energy consumption, thereby

reduces the overall production cost of enterprises.

The benefits:

Saving in the right areas

With efficient servo motors and sophisticated energy and blowing- air recovery systems, the BFC combi-

block can keep its energy and media requirements at a low level. By omitting the conveyors, you are also

saving on all areas of consumption for the container conveyor systems, from energy, air and conveyor

lubricant through to cleaning time savings.

Low space requirement

In practice, the BFC combi-block has proven itself to be a real space saver. For it needs up to 30 percent

less space than a layout containing a blow moulder/ filler block. Compared to a line made up of individual

machines, the space savings can be as much as 70 percent. This means you can save up to several hundred

square meters of hall space which you can then use for other purposes – or you could even save yourself the

bot her of building this space in the first place.

Powerful, malfunction-free production

The complete system is tuned from start to finish to achieve high performance. The best example of this is the labeller: It continually operates at its rated output and – thanks to its label selective operation is not

even distracted by gaps in the bottle flow.

Minimum operator involvement

With the BFC combi-block, the entire process from stretch blow molding right through to the capping

of the containers can be looked after by just one person. For all of its machines are controlled from a central

touch-screen.

Product Range:

Production capacity from 12,000 BPH to 54,000 BPH.

Rotary Blow Molding Machine

1.Horizontal heating chain drive system

• Use high-strength brass processing to extend the service life
• Large caliber cooling mouth, to ensure that the preform neck not heated, with effective protection of preform thread

2.Efficient energy-saving preform heating system

• Patented blowing nozzle unit for stable preform
• Positioning first, sealing after, to ensure that the preform vertical blowing, more stable.
• To avoid broken bottle blocking machine phenomenon.

3.Fast mold changing unit (6-screw design)

• 6-screw mold change design
• 6-8min for each mold changing

4.H-type steel frame, reducing vibration, more stable

• Driving platen and the host frame as a whole processing, more accurate to feed preforms. Ensure without vibration at 2000BPH each cavity.
• H-type steel welding, high-speed rotation more stable.

5.High accurate filtration system and High pressure air recycling system

• High-pressure air recovery system can save 30% of air, in addition, the extra gas leads to other machines.

• High-pressure filtration system accuracy of 0.001ppmw, greatly extend the service life of pneumatic components.

      Integrated brake system with slewing ring, more reliable and stable.

6.Reliable electrical control

• Through the teleservice remote monitoring system, real-time recording of any operation of the field device or shutdown information, through the analysis of software real-time analysis of equipment operating status.

• Safety relay equipped

• Safety door locking

7.Air conditioning and Anti-condensation System on electrical cabinet

8.Ion air blowing

• Ion gas blowing for removing dust on preform
• Positive and negative ion generator neutralize static electricity on surface of preform
• Blow clean compressed air onto the surface of the preform
• Vacuum dust suction

Gravity Filling Machine

• Filling valves and tank are made of stainless steel SUS304.
• Large flat bearing with teeth, stable and reliable performance.
• Gravity filling.
• Ring shape tank with float ball level control.
• High speed and high accuracy filling valve with 200ml/s flowing speed
• Filling valve equips dummy cup and can do CIP circularly.
• With rotary spray ball in tank to ensure cleaning effect.
• Lift by pneumatic cylinders.

Capping Machine

• Magnetic constant torque capping head ensures stability and controls defective rate of capping less than 0.2%.
• Cap dropping rail equips a group of photoelectrical switch for reverse cap detecting. When lack of cap, machine will be stopped automatically.
• Bottle infeed detecting switch works with the pneumatic cylinder on cap starwheel to avoid feeding cap on no-bottle condition.

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