Product introduction Main features: 1,The photoelectric conversion efficiency can reach 30%, twice to
three times that of CO2; 2,Less power consumption, CO2 is 20% ~ 30%; 3,No laser work gas, can save a lot of laser maintenance cost; 4,Optical fiber transmission, without reflection lens, do not need
to adjust the light path. 5,Used for cutting non-ferrous metals, aluminum alloy, copper and
other materials Product features: - Gantry double drive structure, smooth and reliable movement;
- Independent research and development design, the manufacture of
machine tool bed, special processing technology, high precision of
machine tool, stable and reliable, long life;
- Precision gear rack drive, with high precision gear reducer, high
response and high precision servo motor.
- The international first-class quality of fiber laser, industrial
application for many years, long service life, maintenance free,
stable and reliable.
- High precision laser cutting head, imported optical lenses, is
focused on the fine, the adjustment is convenient, cutting perfect.
- A double closed-loop control capacitive torch height controller,
low requirement to the steel plate, cutting quality is stable and
reliable.
- CNC system is simple and easy operation, low requirements for the
operator.
- Cutting graphic input multiple formats, powerful draw and edit
graphics function.
10,Special cutting software, cutting technology experts, data call
functions; 11,Automatic refueling system 12,Cutting gas pressure proportional valve to adjust automatically,
not need manual adjustment; The product basic configuration and technical parameters | No. | Description | Brand | | 1 | Machine main body | Factory | | 2 | CNC operating cabinet | Factory | | 3 | Exchange of working | Factory | | 4 | Fiber Laser | China MAX-3000W | | 5 | laser chiller | HanLi | | 6 | Laser cutting head | Swiss Raytools ,auto focus | | 7 | Capacitive THC | Cypcut BCS100 | | 8 | CNC system | Cypcut FSCUT2000 | | 9 | Precision reducer | Germany Techmech | | 10 | Gear rack | Japan SMAGIC | | 11 | Servo motor | China INOVANCE | | 12 | Linear Guide | Japan SMAGIC | | 13 | Proportional valve | Japan SMC | | 14 | Electronic pieces | France Schneider | | 15 | Solenoid valve | Japan SMC | | 16 | Voltage stabilizer | Shanghai Huadong | | 17 | Safety delay | Germany Pilz | | 18 | Safety light screen curtain | China LNTECH | | 19 | Magnetic safety lock door | Factory | | 20 | Interior camera and back side monitor | Factory | | 21 | Auto lubrication system | Factory | | 22 | Window glass | CE standard OD7 | | 23 | Air compressor | Optional | | 24 | Dust exhaust equipment | Optional |
2,Machine tool technology parameters | Description | Technical parameters | | | | | Max cutting size (mm) | 3000×1500 | | | Effective travel | X axis(mm) | 3050 | | | Y axis (mm) | 1520 | | | Z axis (mm) | 280 | | | Positional accuracy | X axis (mm/m) | ±0.03 | | | Y axis (mm/m) | ±0.03 | | | Z axis (mm/m) | ±0.01 | | | repeated positioning accuracy | X axis (mm) | ±0.02 | | | Y axis (mm) | ±0.02 | | | Z axis (mm) | ±0.005 | | | Rapid positioning speed | X axis (m/min) | 100 | | | Y axis (m/min) | 100 | | | Z axis (m/min) | 30 | | | Dimension L×W×H(mm) | 8790×2465×2105(for reference) | |
3,Laser & process parameters | Items | Technical parameters | | | | | working mode | Continuous/modulation | | | Laser power(W) | 3000 | | | Laser wavelength (nm) | 1080±10 | | | The maximum modulation frequency(KHz) | 5 | | | laser mode | Single mode | | | Optical quality (M2) | 2.8mm*mrad | | | Power adjust range (%) | 10-100 | | | Fiber Length (m) | 15 | | | Type of cooling | water-cooling | | | Operating temperature (℃) | 10-40 | | | Long-term stability (24h) | ﹤±3% | | | Laser life(h) | 100000 | | | Overall Power Consumption (Kwh) | 12 | |
4,Environmental requirements -
| Working environment temperature | -5℃-50℃ | -
| Relative humidity | 70% non-condensing | -
| Surrounding environment | ventilate,No impact on within 5 meters | -
| Power voltage supply | 2P,220V±5%;3P,380V±5% | -
| Supply frequency | 50Hz | -
| Input Power | 40Kw | -
| Grounding type | Centralized directly |
Important components introduction 1, Machine body The machine body with the welding box structure, after stress
relief annealing process, the technological process for welding to
annealing to stress to rough machining, vibration aging,
semi-finishing to vibration aging, finish machining, better solve
the stress due to welding, machining, thus greatly improve the
stability of machine tool, can keep the precision of the machine
for a long time. 2,Transverse beam Beam body with the method of integral aluminum, annealing processed after stress relief, the process for the
castings to annealing to stress to rough machining, vibration
aging, semi-finishing to vibration aging, finish machining,
machining after tempering, ensure the strength, rigidity and
stability of the beam as a whole, can maintain the precision of the beam for long time. Fiber laser GM3015-3000 fiber laser cutting machine adopts the world
first-class, the world's advanced optical fiber laser manufacturers
MAX company 3000 type high power fiber laser. Main features: - The beam quality of excellence(BPP)
- All constant power range BPP
- Use of long focal length can still get a small spot
- photoelectric conversion efficiency 30%
- Maintenance free operation
- Modular design, "plug and play"
- Small, easy to install
- 100000 hours of free maintenance
- Modular design, "plug and play"
- Small, easy to install
- Integrated optical - optical coupler, or brake light
- Stable and reliable, comprehensive use of low cost
CNC system FSCUT2000 laser cutting control system is Shanghai BaiChu(BC) electronic
technology co., LTD., independent research and development of an
economical laser cutting control system. Widely used in the field
of metal and nonmetal laser cutting. Because of its outstanding
performance in the field of YAG laser cutting, by the vast number
of high-end users. Main functions: - Support the AI, DXF, PLT, Gerber, and ect.graphics data format,
accept raw Mater Cam, Type3, Wen Tai software into international
standard G code.
- When pen/lead in the external files such as DXF, automatic
optimization, including remove duplicate lines, merger connected
lines, remove tiny graphics, automatic distinguish between inner
and outer mold and sorting and so on. Automatic optimization
process can be customized, the above each function can also be
performed manually.
- Support common editing and typesetting function, including scaling,
rotating, alignment, replication, combination, smooth, merger, etc.
- Set in the form of wysiwyg introduced pinout, slotting
compensation, micro connection, bridge connection, over cut, leave
a gap, etc.
- Automatically distinguish between internal and external mold, and
according to the internal and external mold to identify slot
compensation direction, lead checks, etc.
- Support the curve split, merge, curve smoothing, text transfer
curve, parts merger, break up etc.
- Flexible automatic sorting and manual sorting, supported by group
part of the fixed processing order.
- The unique processing order browsing function, more interactive
than simulation to check the processing order.
- Support section perforated, gradual perforation, pre-perforation,
support of perforation and cutting process set up separate form of
laser power, frequency, laser types, the types of gas, air
pressure, following the height, etc.
- Support along with speed the power regulation, can be set up
separately lead in and lead out linear velocity.
- Powerful materials depot function, allowing to save all the process
parameters for the same material used again.
- Processing breakpoint memory, tracking breakpoint forward and back;
allowing for part graphics processing.
- Support stop and pause in the process of locating the arbitrary
point, starting from an arbitrary position processing.
- The same set of software support pipe cutting and flat cutting, the
same programming; Support the intersecting line cutting.
- Support height directed cutting, automatic seeking edge and plate
outside cutting and lift the cutting head.
- Strong ability to expanding function, as many as 15 PLC process
editor, more than 30 programmable process.
- Programmable I/o port, a programmable alarm input.
- Support through wireless handheld box, Ethernet remote control
system.
Laser cutting process parameters - Equipment cutting parameter list(only for reference)
e | Material | Thickness(mm) | Gas | Speed (m/min) | Laser power(W) | Nozzle type | Mild steel
(Q235B) | 1 | N2/Air | 47~50 | 3000 | Single layer:1.0 | | 2 | N2/Air | 21~23 | 3000 | Single layer:1.5 | | 3 | N2/Air | 6~12 | 3000 | Single layer:3.0 | | O2 | 3.9~4.1 | 3000 | Double layer:1.2 | | 4 | O2 | 3.4~3.6 | 3000 | Double layer:1.2 | | 6 | O2 | 2.7~2.8 | 3000 | Double layer:1.2 | | 8 | O2 | 2.1~2.3 | 3000 | Double layer:1.2 | | 10 | O2 | 1.4~1.6 | 3000 | Double layer:1.4 | | 12 | O2 | 1~1.1 | 2200~2400 | Double layer:3.0 | | 14 | O2 | 0.9~0.95 | 2200~2400 | Double layer:4.0 | | 16 | O2 | 0.8~0.85 | 2200~2400 | Double layer:4.0 | | 18 | O2 | 0.7~0.72 | 2200~2400 | Double layer:4.0 | | 20 | O2 | 0.6~0.65 | 2200~2400 | Double layer:4.0 | | 22 | O2 | 0.55 | 2200~2400 | Double layer:4.0 | | 25 | O2 | 0.5 | 2200~2500 | Double layer:5.0 | | Stainless steel(SUS304) | 1 | N2/Air | 50~53 | 3000 | Single layer:1.5 | | 2 | N2/Air | 23~25 | 3000 | Single layer:2.0 | | 3 | N2/Air | 10~12 | 3000 | Single layer:3.0 | | 4 | N2/Air | 6~8 | 3000 | Single layer:3.0 | | 6 | N2/Air | 2.9~3.1 | 3000 | Single layer:3.0 | | 8 | N2/Air | 1.2~1.3 | 3000 | Single layer:3.0 | | 10 | N2/Air | 0.75~0.8 | 3000 | Single layer:4.0 | | 12 | N2/Air | 0.5 | 3000 | Single layer:4.0 | | Al | 1 | N2/Air | 40~43 | 3000 | Single layer:1.0-1.5 | | 2 | N2/Air | 16~18 | 3000 | Single layer:1.5-2.0 | | 3 | N2/Air | 8~10 | 3000 | Single layer:2.0-3.0 | | 4 | N2/Air | 5~6 | 3000 | Single layer:3.0 | | 6 | N2/Air | 1.5~2 | 3000 | Single layer:3.5-4.0 | | 8 | N2/Air | 0.6~0.7 | 3000 | Single layer:4.0 | | Copper brass | 1 | N2/Air | 37~40 | 3000 | Single layer:1.0-1.5 | | 2 | N2/Air | 14~16 | 3000 | Single layer:1.5-2.0 | | 3 | N2/Air | 7~9 | 3000 | Single layer:2.0-3.0 | | 4 | N2/Air | 3~4 | 3000 | Single layer:3.0 | | 6 | N2/Air | 1.2~1.5 | 3000 | Single layer:3.5-4.0 | | 8 | N2/Air | 0.5~0.6 | 3000 | Single layer:4.0 | | | The thickness of green materials means that they can be processed
for long times and in large quantities. | | | The yellow thickness material indicates that it can be processed,
but as the material temperature rises, the cutting pressure
fluctuations, uneven plate composition and other factors fluctuate,
the processing process is unstable, it is recommended to use a
higher power laser. | | | Red thickness of the material means that can be cut off, can not be
processed in batch. |
Running cost:(only for reference) Consumables | No. | Name | Qnt. | Unit | | 1 | Protection lens | 20 | pc | | 2 | nozzle | 20 | pc | | 3 | Ceramic ring | 1 | pc |
Customer prepares the parts: | No | Item | Specs | Qty | | 1 | Machine powersupply cable | 10mm2*8 | 25m,according to site | | 2 | Machine grounding cable | 10mm2 | 25m, according to site | | 3 | Grounding copper rod | Diameter:35mm | 2.5m | | 4 | deionized water | Second grade | 100L | | 5 | Switch box | 220V 2phases, 380V,3 phases, five wire | 2 | | 6 | High pressure pipe joint | In-line for air compressor. 10mm | 2 | | 7 | Gas pipe | 10mm | 20m | | 8 | Oxygen cylinder | 220L | 1 | | 9 | N2 cylinder | 220L | 1 | | 10 | Carburetor(with pressure adjustor and pipe) | 100L | 1 | | 11 | Input powersupply | >40kw | 1 |
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