UHT processing of milk milk making machine milk processing machine
We provide the most effective solutions and the best small milk
processing plants, focusing on the use of the latest technological
advances in design and manufacturing technology. The processing
capacity of the plant ranges from 200 liters/hour to 500000
liters/day. A factory of this size is the best choice for a
start-up or an enterprise with a small area, less capital or a
desire to start with less milk production.
Machinery required for milk processing
The process of milk processing is carried out through different
steps from skimming to packaging. Each of these steps requires a
specific type of machine to perform the process. Once milk is
collected from milking animals, this procedure should be started
immediately.
The life of milk is very short. It needs to be clarified,
strengthened, pasteurized, homogenized, packaged and distributed
within the validity period.
The machinery required for milk processing is as follows:
1. Milk skimmer
Skimmer is the first equipment you need in the process of milk
processing. The machine consists of an ordinary centrifugal
separator, which also has many conical discs through which milk is
rotated and clarified in the process.
The skimmer is essential in milk processing because it helps to
separate cream, skimmed milk and chips. Unwanted substances are
removed during the filtration process. Milk is heated at 45 to 55
degrees to produce cream and skimmed milk.
2. Peristaltic pump
Peristaltic pumps are required in the intensification step of milk
processing. The process of milk fortification can be defined as the
addition of vitamins to skim milk. Usually, vitamin A and vitamin D
are added with the help of a peristaltic pump. With the help of
peristaltic pump, the vitamin concentration in milk reaches
balance.
3. Milk pasteurizer
Pasteurization is defined as the process of heating milk in a
specific container for a specific time. This process is important
in order to kill all bacteria in milk. In this process, milk
pasteurizer is used. Milk is heated at 72 or 63 degrees.
4. Milk homogenizer
Milk homogenizer is used to uniformly reduce fat particles in milk.
This process is conducive to the proper mixing of milk fat in milk,
so that fat particles will not float on the surface. With the help
of the milk homogenizer, the milk is pressurized to 2500 to 3500
pounds per square inch and rapidly cooled to 4 degrees Celsius, so
that the taste of the milk will not change.
5. Milk packaging machine
When all is done, it is time to pack the product. Milk is packaged
and sealed in two different packages, 500ml and 1L. In this
process, the expiry date of the milk was also determined.
6. Refrigerator truck
Now that the milk has been packaged, it is time to distribute the
milk in various retail outlets and distribution centers. In this
process, use refrigerated trucks. The refrigerated truck is used to
ensure the safety of milk.
Equipment list of 25T/D DAIRY PRODUCTION LINE (pasteurized milkyogurtcheesecreambutter) |
NO. | NAME | MAIN TECHNOLOGY PARAMETER |
1 | MILK RECEIVESTORAGEAND CREAM SEPARETOR UNIT |
2 | electron pound scale | maximum weighing 500KG |
3 | milk weighing tank | made of SUS stainless steal,single layer,product feeded in through
40 mesh filter net,CIP cleaning ball |
4 | milk acceptor | SUS304 stainless steel,single layer,CIP cleaning ball |
5 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical
Seal,Inner Shell Bright-Polished |
6 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100
Mesh |
7 | dish separator | auto residue discharge |
8 | chiling tank | SUS304 stainless steel,alveolate jacket,attached with compressor |
9 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical
Seal,Inner Shell Bright-Polished |
10 | PREPARING UNIT |
11 | blending tank | SUS304 stainless steel,heat insulated,top off- center votical
agitator,conical head,airtight manhole, breather valve,digital
readout thermometer,anti-eddy baffle,supporters with adjustable
feet |
12 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical
Seal,Inner Shell Bright-Polished |
13 | mini set of plate-type heat exchanger | SUS304 stainless steel,two stages, |
14 | high speed emulsification tank | SUS304 stainless steel,heat insulated,bottom high speed
emulsifier,digital readout thermometer,supporters with adjustable
feet |
15 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical
Seal,Inner Shell Bright-Polished |
16 | twin piping filter | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100
Mesh |
17 | sterilizing,homogenizing unit |
18 | UHT sterilizer | tub-type,sterilzing temperature 137 C,holding time 4S,full
automatic control |
19 | high pressure homogenizer | 40MPa,(starting box included) |
20 | temperature holding | SUS304,holding 300S |
21 | distributing plate | SUS304,3 holes |
22 | cheesebutter processing unit |
23 | bufferying tank | SUS304 stainless steel,heat insulated,top off- center votical
agitator,conical head,airtight manhole, breather valve,digital
readout thermometer,anti-eddy baffle,supporters with adjustable
feet |
24 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical
Seal,Inner Shell Bright-Polished |
25 | cream seperator | |
26 | bufferying container | SUS304,with cover |
27 | milk pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical
Seal,Inner Shell Bright-Polished |
28 | butter-churner | SUS304,stepless timing |
29 | cheese vat | SUS304,with heating jacket and insising device |
30 | pressor | SUS304,6 heads |
31 | mould | SUS304,10L,with cover |
32 | yogurt fermentation unit |
33 | fermentation tank | SUS304 stainless steel,heat insulated,top off- center votical
agitator,conical head,airtight manhole, breather valve,digital
readout thermometer,anti-eddy baffle,supporters with adjustable
feet |
34 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless
shift |
35 | plate cooler | SUS304,single stage,milk discharge at 4C |
36 | rotary pump | SUS304 stainless steel,Hard Alloy Mechanical Seal,manual stepless
shift |
37 | filling unit |
38 | higher position tank | SUS304 stainless steel,heat insulated,top off- center votical
agitator,conical head,airtight manhole, breather valve,digital
readout thermometer,anti-eddy baffle,supporters with adjustable
feet |
39 | pasteurized milk filling machine | |
40 | yogurt filling machine | |
41 | CIP system |
42 | semi-auto CIP system | outer coat of SUS304 stainless steel material,inner shell of
SUS316,single cleaning way,Concentrated acid/alcali tank adding
system based on US technology, 100L×2 acid/alcali Concentrate tanks |
43 | CIP return pump | SUS304 stainless steel,pump lift 24M,Hard Alloy Mechanical
Seal,Inner Shell Bright-Polished |
44 | installation part | whole milk processing line installation and commissioning |
Milk processing plant layout
Establishing strategic business layout for milk processing plants
is an important aspect of operating enterprises. An impressive
layout helps to improve the entire business concept. On the other
hand, if the layout of your milk processing plant is not impressive
enough, it will not only increase the opportunities for many people
to face life risks, but also lead to your business failure.
The layout is basically the structure of the entire business plan.
When milk processing plants are involved, the common parts are:
1. Reception
Reception is the first part of your layout, where you can complete
the loading and unloading of milk. Once milk is transported through
various sources, it is collected by trucks and tankers. Then unload
it to the specific area assigned to the task. At this stage, the
quantity of milk is also checked and determined through the milk
silos with flow meters.
2. Processing room
The milk processing process from skimming to packaging requires a
processing room. If your milk factory also produces different milk
products, such as butter and cheese, you need different processing
rooms to carry out different production processes.
In addition to the production unit, the milk processing plant also
includes a packaging and storage unit where further steps are
taken.
Beyond Machinery can design a complete milk production line for you
according to your needs. We are specialized in the design,
manufacturing and debugging of the milk production line. If you
cooperate with us, you will have industry-leading production
equipment, so that your production needs and equipment can be fully
matched, and you can get the maximum return with the least
investment. We share the latest technology and rich industry
experience with you.
Company information
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FAQ
1 ) Q: How can we visit your factory?
A: If you come from abroad, air to shanghai airport, then we can
pick you up at airport.
2) Q: How do you ensure the quality of your products?
A: Our Company is a state owned enterprise with more than 16 years
experience , strict operation policy is performed, advanced
processing machines guarangtee the precision of all components,
workers with operation license, parts get multiprocessing,
transmission& electrical parts are of international famous
brand. Series of test and inspection are done in the whole
producing state.
3) Q: What payment methods your company accept?
A: We accept most of the payment methods , but mainly accept T/T,
L/C at sight .
4) Q: How long is the warranty time for your products?
A: Our officially promised warranty time is 12 months after
commissioning .
5) Q: I am new in this field,can you supply us turnkey services?
A: YES.We can supply all the system including Market
Analysis/Product Analysis/Location Choice/Processing Flow
Design/Equipment Layout Design/Building Design direction/Equipment
mode selection/Equipment Manufacturing/Equipment Mounting/Equipment
Debugging/Worker Training.
6) Q: I haven't done business with you company before, how can I
trust your company ?
A: Our company has been in Alibaba.com for 14 years, which is
longer than most of our fellow suppliers, we have been golden
suppliers for years. What ' s more, we have got quite a lot
authority certificates, for example, CE, ISO9001, Alibaba onsite
check certificate.
7) Q: What ' s the shipment terms and delivery time of your
company?
A: Well, the delivery time depend on the quantity of your order.
Usually is 20 days . For some customized machine 30 days is
necessary.
8) Q: Can you supply OEM services?
A: Yes,we have our R&D team,and we have more than 400 workers
with workshop area 75000 square meters.
9) Q: Do you give any Discount?
A: I will surely try my best to help you get those by the best
price and good service at the same time.