Full-automatic controlled 1000L/H 2000L/H UHT Milk Processing Line UHT milk needs fresh and high quality milk source. After entering
the production workshop, the special process of pretreatment should
be carried out first. The raw milk is heated to 75 ℃ in the sealed
pipe to activate the bacteria in the milk, and then the effect can
be greatly improved by ultra high temperature sterilization. If the
milk is to be sterile, the raw milk must ensure that the number of
bacteria per milliliter does not exceed 30000 before ultra high
temperature sterilization, which has actually reached the standard
of pasteurized milk, but the standard of UHT milk is higher. | Brand Name: | Shanghai Beyond | | Model Number: | BY-CD1000L | | Capacity | 5-200TPD | | Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed | | End product | sweeten condensed milk/un-sweeten condensed milk | | Shelf life | 6months, 12months (keep at room temperature ) | | Main material for machines | SUS304 or SUS316 | | Package for end product | stand pouch / tin can/plastic tub etc. | | Certification: | ISO9001/CE/SGS | | Place of Origin: | China | | Manufacturer history | More than 10years |
Description: Shanghai beyond machinery co., ltd is specialized in supplying
various kinds of milk processing line, including the pasteurized
milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream,
condensed milk etc. Shanghai Beyond can supply complete turnkey projects for customers,
integrating with designing, equipment manufacturing, to
installation and commissioning and also training the operators. UHT milk process: milk transporting tank or vessels, milk filter
and collection tank; cooling and storaging tank(milk chilly tank),
Mixing/Blending and milk standardization, cream separation, UHT
sterilizer(tubular type or plate type) homogenization, degassing,
and filling Features and advantages: 1. Processing capacity can be ranged from 2T/Day to 1000T/Day. 2. High standard design, manufacture and project installation
requirements, which guarantee the first-class finish products in
the dairy processing line. 3. PLC control the whole production line, saving labor force and
facilitate production management. 4. Full-auto CIP cleaning, to ensure whole production line
equipments meet food sanitary safety requirements. 5. Whole line with features as high level automatic, low labour
intensity, easy operation, safe function and low operation cost. 6. Whole line adopt sanitary design, can be cleaned thoroughly,
with high level sanitation. | NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY | | 1 | A | Hot water Unit | | | | 2 | A-1 | hot water tank | V=3000L | made of sus304 stainless steel, insulated with PU,with airtight
manhole, cone top and bottom cover, ladder, glass tube level
indicator | set | 1 | | 3 | A-2 | hot water pump | Q=5T/h | SUS304 stainless steel,pump lift 36M,mechanical seal | pcs | 1 | | 4 | A-3 | plate heater | Q=5T/h | plate heat exchanger is made of sus304 stainless steel section,
with plastic seal | set | 1 | | 5 | A-4 | temperature control system | Q=5T/h | Imported brand pressure reducing valve, adjusting and drain valve,
JUMO temperature sensor, Domestic brand good quality steam stop
valve, pressure gage | set | 1 | | 6 | | Subtotal A | | | | | | 7 | B | Ingredients Preparation UNIT | | | | 8 | B-0 | Blending tank | 100L | SUS304 stainless steel, single layer, ,airtight manhole, breather
valve, digital readout thermometer,anti-eddy baffle, supporters
with adjustable feet | pcs | 1 | | 9 | B-1 | Blending tank | 2000L | SUS304 stainless steel, double layers, with PU heat
insullation,off-center vertical agitator, high speed shearing,
conical head, airtight manhole, breather valve, digital readout
thermometer,anti-eddy baffle, supporters with adjustable feet | pcs | 3 | | 10 | B-2 | Centrifugal pump | Q=10T/h | SUS304 stainless steel,pump lift 36M,mechanical seal | pcs | 1 | | 11 | B-3 | Mini set of tubular-type heat exchanger | 10T/H | SUS304 stainless steel, single stage, T1=35°C, temperature
automatic control,Spriax Sarco steam control system, JUMO
temperature sensor | PCS | 1 | | 12 | B-4 | High speed dissolving machine | Q=10T/h | Main material SUS 304, self-sucking pump, emulsification pump, with
feeding platform | pcs | 1 | | 13 | B-5 | Centrifugal pump | 3M/H | SUS304 stainless steel,pump lift 36M,mechanical seal | PCS | 1 | | 14 | B-6 | Duplex filter | Q=5T/h | SUS304 stainless steel, 100 Mesh | pcs | 1 | | 15 | | Subtotal B | | | | | | 16 | C | Pasteurizing unit | | | | 17 | C-1 | Plate type pasteurizer | 2T/h | SUS304 stainless steel, inlet temperature 60C, homogenizing,
pasteurizing at 90C, 30S holding, outlet temperature 70C/30C, PID
semi-auto control, include Spirax Sarco steam control system, milk
balance tank, milk pump, plate heat exchanger, pipes and valves,
frame and support, electrical control box etc., | set | 1 | | 18 | C-2 | High pressure homogenizer | 2T/h | working pressure; 20MPa,(starting box included) | pcs | 1 | | 19 | C-3 | Temporary storage tank | 2000L | SUS304 stainless steel, double layers, heat insulated, agitator,
conical head, airtight manhole, breather valve, digital readout
thermometer,anti-eddy baffle, supporters with adjustable feet | Set | 2 | | 20 | C-4 | Centrifugal pump | 3T/H | SUS304 stainless steel,pump lift 36M,mechanical seal | PCS | 1 | | 21 | | Subtotal C | | | | | | 22 | D | Concentration UNIT | | | | 23 | D-1 | Coil pipe evaporator | 1000 model | SUS304 material, water evaporation capacity 1000LPH, coil pipe
heating, water injection vacuum pump, CIP cleaning ball | Set | 2 | | 24 | D-2 | Screw pump | 5T/H | SUS304, outlet pressure 0.6Mpa | Set | 1 | | 25 | D-3 | Temporary storage tank | 2000L | SUS304 stainless steel, double layers, heat insulated, agitator,
conical head, airtight manhole, breather valve, digital readout
thermometer,anti-eddy baffle, supporters with adjustable feet | Set | 2 | | 26 | D-4 | Rotor pump | 1T/H | SUS304 stainless steel, mechanical seal, outlet press
0.6MPa,frequency control of motor speed | PCS | 2 | | 27 | D-5 | High pressure homogenizer | 1T/H | SUS304 stainless steel, 20MPa, including starting cabinet | | 1 | | 28 | D-6 | Plate cooler | 1T/H | SUS304 stainless steel, ice water cooling, 60-30C | | 1 | | 29 | | subtotal D; | | | | | | 30 | E | Temporary storage & Crystallization Unit | | | | 31 | E-1 | Crystallization tank | 1000L | SUS304, horizontal type, PU insulation, cooling jacket, vertical
scrapper agitator, digital thermometer, adjustable legs. | PCS | 3 | | 32 | E-2 | Screw pump | 1T/H | SUS304, outlet pressure 0.6Mpa | PCS | 1 | | 33 | E-3 | End product tank | 5000L | SUS304 stainless steel, PU insulation, conical head, sealed
manhole, breathing valve, digital show thermometer, plate anti
vortex, adjustable legs | PCS | 1 | | 34 | E-4 | Screw pump | 1T/H | SUS304, outlet pressure 0.6Mpa | PCS | 1 | | 35 | E-5 | Drying Oven | | Electric heating oven, used for heating the seed crystal. | PCS | 1 | | 36 | E-6 | lactose crusher | | crushed granule sizes;5um | PCS | 1 | | 37 | | Subtotal E | | | | | | 38 | F | Filling unit | | | | 39 | F-1 | tin can filling machine and the afterwards system | | 100 Cans/min, 170g/can, full automatic touch screen control, this
system includes; auto filling and seaming machine, unpaper,
conveyor, drying machine, date printer, etc. | PCS | 1 | | 40 | F-2 | conveyor | | SUS304 stainless steelcal, culate by 100 meters, include drive
motor and control box | set | 1 | | 41 | F-3 | spraying type sterilization system (retort) | ￠1500*L4250 | full-auto controlled by PLC,touchscreen,recorder without
papaer,SUS304,safty device, steam & water mixer, temperature
auto controlled and can be adjustable between 80-135 degree | set | 2 | | 42 | F-4 | automatic retort crates loading machine | | 6000 bottles/h,300ml/bottle,
6000 bottles/h,300ml/bottle, use MITSUBISHI PLC programmable
controller, Sick photoelectric switch, SCHNEIDER over travel-limit
switch, SIEMENS contactor and so on. | set | 1 | | 43 | F-5 | automatic crates unloading machine | | 6000bottles/h,300ml/bottle, use MITSUBISHI PLC programmable
controller, sick photoelectric switch,SCHNEIDER overtravel-limit
switch,SIEMENS contactor and so on. | set | 1 | | 44 | F-6 | guide way for bottle carrier baskets | |
use SUS304 angle steel as the wheel guide path, carbon steel as
reinforce plate, angle side with welding 14×14mm, 5mm thick
Aluminum Sheet between angle steel lay, support legs are 2×50×50mm
sus304 stainless steel tubes, the rest material is 1.5×38×38mm
SS304 stainless steel pipes | set | 1 | | 45 | F-7 | Heat- Resistance plastic clapboard | | 8mm heat resistance plastic sheet with holes | set | 1 | | 46 | F-8 | electrical drive cart | | transport trolley for the bottle carrier baskets to move back and
forth, there are stainless steel guide plate as transition in the
direction of the bottle carrier baskets enter into retort and come
out , machine frame using carbon steel structure, 5mm aluminum
checkered plate covered on the surface | set | 1 | | 47 | F-9 | guide path for cart | | I-shaped carbon steel guide path, carbon steel structure frame,
foundation use wheel and axle connection, with brake reduce motor,
with frequency convertible step less reduce electrical box,
four-core sheet copper electric brush guide path, plastic external
cover, with conductive chain wheel cart, whole journey with carbon
steel support and carbon steel bridge, with electric brush guide
path | set | 1 | | 48 | F-10 | manual rotary plate | | 90 degree guide path cart turn plate;￠1200mm,round plate is made of
12mm carbon steel plate, carbon steel structure frame, 5mm
aluminium checkered plate covered on the surface | set | 1 | | 49 | F-11 | floor around baskets loading and unloading machine, and operation
platform | | 5mm aluminium checkered plate covered on the surface; 50×50mm
spray-painted carbon steel square tube as supporters | set | 1 | | 50 | F-12 | bottle carrier baskets | | 2mm stainless steel sheet without holes on all around, 4mm ×40mm
stainless steel sheet for reinforce, 50mm×50mm stainless steel
angle steel all around | set | 1 | | 51 | F-13 | baskets bearing plate | | 30X30X3mm stainless steel square tubes, 2mm stainless steel plate
with holes | set | 1 | | 52 | F-14 | Bottle drier | | side plate of box is 2mm SUS304 stainless steel plate, frame is
SUS304 stainless steel, high power fan, big power air hose, inside
has stainless steel air spout port | set | 2 | | 53 | F-15 | Ink jet printer | | spray ink Printing | set | 1 | | 54 | F-16 | conveyor and lubricating system | | with lubrication liquid barrel, with measuring pump | set | 1 | | 55 | | Subtotal J; | | | | | | 56 | G | CIP system | | | | | | 57 | G | Semi-auto CIP system | 4×3T | SUS304 stainless steel material, double circuit, four tanks
structure, semi-automatic, double layers Acid and alkali tanks with
PU insulation , with off-center vertical agitator, electrode type
high and low liquid-level meter, single layer clean water tank,
with ball float type liquid meter, proceed pump, Concentrated
acid/alkali tank adding system based on US technology, Spirax Sarco
steam control system, Germany Jumo temperature sensor, plate heat
exchanger, 300L×2 acid/alcali Concentrate tanks, material SUS 316,
stainless steel electric control cabinet, Schneider electric
components | set | 1 |
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