Automatic Control Coconut Milk Processing Plant / 4000LPH Fruit
Processing Plants Brief Introduction of Dairy Processing Plant | Brand Name: | Shanghai Beyond | | Model Number: | BY-PM | | Capacity | 5-300TPD | | Raw material | Fresh cow milk, buffalo milk, goat milk, camel milk or milk powder, or both mixed | | End product | Fresh milk, pasteurized milk, standardized pasteurized milk | | Shelf life | 5-7days (keep at 4 ℃ ) | | Final product fat (%) | Semi-skimmed or double toned milk (1.5%); Full cream(3% or 6%); Toned milk(3%) | | SNF | 8.5%(min) | | Main material for machines | SUS304 or SUS316 | | Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type
carton box/ brick shape carton | | Certification: | ISO9001/CE/SGS | | Place of Origin: | China | | Manufacturer history | More than 10years |
Description: Shanghai beyond machinery co., ltd is specialized in supplying
various kinds of milk processing line, including the pasteurized
milk, UHT milk, flavored milk, yoghurt, cheese and butter, cream,
condensed milk etc. Shanghai Beyond can supply complete turnkey projects for customers,
integrating with designing, equipment manufacturing, to
installation and commissioning and also training the operators. Pasteurized milk process: milk transporting, milk filtering and
collection; cooling and storaging, cream separation,
pasteurization, homogenization, degassing, and filling. Specifications: | 1 | A | Coconut extraction unit | | | | 2 | A-1 | Coconut meat Balance tank | 200L | SUS304 stainless steel material, single layer, big open cover,
round cylinder, adjustable round legs | 1 | | 3 | A-2 | Screw pump | 3T/H | The part touched with product material is SUS304, square flange
inlet outlet, with spiral propeller, food grade rubber stator,
round flange outlet, frquency converted motor | 1 | | 4 | A-3 | Coconut milk Extractor | 1T/H | The main part of the equipment adopts SUS304, and the discharge
quantity of waste is adjustable, speed is frequency converted
adjustable | 3 | | 5 | A-4 | Balance tank | 500L | SUS304 stainless steel material, single layer, | 1 | | 6 | A-5 | Centrifugal pump | 5T/H | SUS304 stainless steel, 36 meter lift, mechanical seal | 1 | | 7 | A-6 | Vibrating Screen | 4T/H | vibrating type of screen, used for coffee liquid and solid
separating, continious type, with deslagging and liquid discharging
function, | 1 | | 8 | A-7 | Balance tank | 200L | SUS304 stainless steel material, single layer, big open cover,
round cylinder, electricode type high and low liquid level meter,
adjustable round support legs | 1 | | 9 | A-8 | Centrifugal pump | 5T/H | SUS304 stainless steel for product contacting part, 36 meter lift,
mechanical seal | 1 | | 10 | A-9 | Plate cooler | 4T/H | SUS304, NBR seal ring, one time temperature reducing from 65-8℃,
Glycol aqueous solution as cooling medium | 1 | | 11 | A-10 | Platform | | SUS304, stainless steel pattern plate, handrail, ladder,
centralized drainage,size 4000*2500*2000mm | 1 | | 12 | | control cabinet | | SUS304 cabiet frame, Schneider electrical components, Danfoss
frequency convertor | 1 | | 13 | B | Coconut milk pasteurization & storage unit | | | | 14 | B-1 | Buffer tank | 10000L | SUS304, 3 layers tank, miller jacket, ice water cooling ,PU
insulation, 15° conical seal at top, off-center vertical agitator,
36rpm, frequency control, sealed manhole, product inlet, central
CIP cleaning ball, 360 ° rotatig, breather, roung cyliner, inner
layer 3mm, jacket thickness 2mm, out clading 2mm, digitall
thermometer, electictrode type high and low liquid level meter,
ladders, 25° bottom seal head, pull rod valve bottom discharge,
adjustable round legs | 1 | | 15 | B-2 | Centrifugal pump | 5T/H | SUS304 stainless steel, 36 meter lift, mechanical seal | 1 | | 16 | B-3 | Plate pasteurizer | 4000L/H | Inlet temperature -----8°C; sterilzing temperature ----- ( 90°C
/30S) ; Outlet temperature ----- 8°C
Discription of machine:
(1) full-auto control, three stages plate type, material is coconut
milk.
(2) product contacting parrs are made of SUS3104 stainless steel;
(3) with self CIP washing system;
(4) Temperature control system includ: UK Spirax Sarco steam reduce
valve, regulate valve, trap water valve, German JUMO temperature
transmitter, German Burkert ice water control valve;
(5) product system: material balance tank with cleaning ball and
level transmiter, plate heater exchanger, sanitary centrifugal
pump, GEA/APV pnumatic valve with proximity switch, etc.
(6) SUS304 stainless steel electric control cabinet, with Simence
PLC touch screen, digital recorder, Schneider electrical element,
Danfoss frequency converter, etc.
(7) Stainless steel square pipe frame, with adjustable legs
(8) Total power about 9KW, consumption of steam is 100kg/H, ice
water consumption is 10T/H | 1 | | 17 | B-4 | Chilled tank | 10000L | SUS304, 3 layers tank, miller jacket, ice water cooling ,PU
insulation, 15° conical seal at top, off-center vertical agitator,
36rpm, frequency control, sealed manhole, product inlet, central
CIP cleaning ball, 360 ° rotatig, breather, roung cyliner, inner
layer 3mm, jacket thickness 2mm, out clading 2mm, digitall
thermometer, electictrode type high and low liquid level meter,
ladders, 25° bottom seal head, pull rod valve bottom discharge,
adjustable round legs | 2 | | 18 | B-5 | Centrifugal pump | 5T/H | SUS304 stainless steel, 36 meter lift, mechanical seal | 1 | | 19 | B-6 | CIP returning pump | 20T/H | SUS304 stainless steel for product contacting part, 24 meter lift,
mechanical seal | 1 | | 20 | | control cabinet | | SUS304 cabiet frame, Schneider electrical components, Danfoss
frequency convertor | 1 | | 21 | | Subtotal | | | | | 22 | C |
CIP Unit | | | | 23 | C-1 | CIP system | 4*2T | Four tanks, single circulation, Semi-auto CIP, double layers
insulation tank, tank material SUS316L stainless steel, acid
tank,alkali tank and hot water tank with stirrer, high & Low
liquid level alarm system, Spirax Sarco temperature auto control,
JUMO temperature sensor, Shanghai YUAN brand progress pump 1 piece,
20T/H, pumping lift 36M, 100L concentrated acid & alkali tank
which material is SUS316L, The USA imported pneumatic diaphragm
pump two pieces, 100L preparation tank for sanitizing solution
which material is SUS316L, two dosing pump. | 1 | | 24 | C-2 | Refrigerator | 80TR | 80 CT , water cooling type, ice water outlet at -2℃( 20% glycol
solution), with ice water storage pool, circulation pump, coolig
tower. | 1 |
Features and advantages: 1. Processing capacity can be ranged from 2T/Day to 1000T/Day. 2. High standard design, manufacture and project installation
requirements, which guarantee the first-class finish products in
the dairy processing line. 3. PLC control the whole production line, saving labor force and
facilitate production management. | QUOTATION FOR 1000L/H PASTEURIZED MILK PRODUCTION LINE | | NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY | MANUFACTURER | | 1 | A | MILK RECEIVING AND STORAGE UNIT | | | | | 2 | A-1 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 | BEYOND | | 3 | A-2 | electronic scale | | maximum weighing 1000KG | pcs | 1 | BEYOND | | 4 | A-3 | milk weighing tank | V=300L | made of SUS304 stainless steal,single layer,product feeded in
through 40 mesh filter net,CIP cleaning ball | pcs | 1 | BEYOND | | 5 | A-4 | milk acceptor | V=500L | SUS304 stainless steel,single layer,CIP cleaning ball | pcs | 1 | BEYOND | | 6 | A-5 | milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 | BEYOND | | 7 | A-6 | twin piping filter | Q=10T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100
Mesh | pcs | 1 | BEYOND | | 8 | A-7 | chilling tank | 4000L | SUS304 stainless steel,alveolate jacket,attached with
compressor,temperature automatic control | pcs | 2 | BEYOND | | 9 | A-8 | milk pump | Q=3T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 | BEYOND | | 10 | | Subtotal A: | | | | | | | 11 | B | HOMOGENIZING/PASTEURIZING UNIT | | | | | 12 | B-1 | plate type pasteurizer | 1T/h | SUS304 stainless steel, plate type, inlet temperature 4℃,
pasteurizing temperature 85℃, holding tube 15S for milk ,outlet
temperature 4℃, PID temperature auto control, hot water heating
,include milk balance tank, milk pump, plate heat exchanger, pipes
and valves, frame and support, electrical control box etc | pcs | 1 | BEYOND | | 13 | B-2 | cream seperator | 1T/h | fullauto control,auto residue discharge | pcs | 1 | BEYOND | | 14 | B-3 | high pressure homogenizer | 1T/h | 25MPa,(starting box included) | pcs | 1 | BEYOND | | 15 | | Subtotal B | | | | | | | 16 | C | FILLING UNIT | | | | | 17 | C-1 | buffer tank | V=1000L | SUS304 stainless steel,heat insulated,conical head,airtight
manhole, breather valve,digital readout thermometer,anti-eddy
baffle,supporters with adjustable feet | pcs | 1 | BEYOND | | 18 | C-2 | Plastic bag filling machine | | 3000 b/h,250ml/b | pcs | 1 | BEYOND | | 19 | C-3 | high level platform | | SUS304,3500*3000*2000 | pcs | 1 | BEYOND | | 20 | | Subtotal C: | | | | | | | 21 | D | CIP UNIT | | | | | 22 | D | CIP system | Q=5t/h | SUS304, union type CIP system,0.8T*3,electrical heating | pcs | 1 | BEYOND | | 23 | R-1~3 | return pump | Q=20T/h | SUS316L stainless steel, pump lift 24M,Mechanical Seal | pcs | 3 | BEYOND | | 24 | | Subtotal D: | | | | | | | 25 | E | AUXILIARY EQUIPMENT | | | | | 26 | E-1 | refrigerator unit | | air-cooled compressor,with fron as chilling medium,20000Kcal,with
ice water pool and pump | pcs | 1 | CHINA | | 27 | E-2 | hot water boiler | | electrical heating, 20000 kcal/h,hot water output at 90 deg C,
include circulation water pumps | pcs | 1 | CHINA | | 28 | E-3 | air compressor | Q=1m³/min | srew type air compressor, with air storage tank and cold drier | pcs | 1 | CHINA | | 29 | E-4 | soft water system | 2.5T/H | raw water tank (2m³), sand filter, carbon filter, softener, safety
filter, soft water tank(2m³), centrifugal pumps etc | pcs | 1 | CHINA | | 30 | E-5 | cold room | | cool with freon,working at 5℃,size: 6*4*3.3m,insulation wall
thickness 4" | pcs | 1 | CHINA | | 31 | | Subtotal E: | | | | | | | 32 | Total price for equipments | | | | | 33 | F | INSTALLATON UNIT | | | | | 34 | F-1 | stainless piping system | | including CIP systemand all product pipe line ,SMS
standard,￠63,￠51,￠38 | set | 1 | BEYOND | | 35 | F-2 | power piping system | | power pipe line ,without heat insulation | set | 1 | BEYOND | | 36 | F-3 | electric controlling box | | control box of all equipments,customer connect the electic cable to
the electric controlling box of Beyond company | set | 1 | BEYOND | | 37 | F-4 | electric installation material | | electric installation material of all equipments | set | 1 | BEYOND | | 38 | F-5 | installation and commissioning cost | | domestic mounting and debugging of all machines offered by Beyond,
buyer supply installatin tools and consumable items (if out of
china,the buyer should take charge of the traffic fee and also the
room and board,and $100 per person per day for subsidy) | set | 1 | BEYOND | | 39 | F-6 | domestic freight and incidental cost | | TO SHANGHAI PORT | set | 1 | BEYOND | | 40 | F-7 | export package cost | | carbon steel frame or wood case | set | 1 | BEYOND | | 41 | | subtotal: | | | | | |
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