Fully Automatic N95/FFP3 Cup Mask Making Machine | Molded Respirator Production Line with Headband Welding

Establish a high-standard PPE manufacturing line with our Fully Automatic Cup Mask Making Machine. Designed specifically for heavy-duty industrial respirators and FFP2/FFP3/N95 molded cup masks, this integrated system handles multi-layer hot pressing, edge punching, and ultrasonic headband welding. It delivers a highly consistent structural shape that guarantees superior facial sealing, meeting the strict respiratory protection standards of the US and European markets.

Core Engineering Features

• Advanced Hot Pressing Technology: Utilizes precision heating modules to press needle-punched cotton (针刺棉) and melt-blown layers into a rigid, collapse-resistant 3D cup structure.
• Integrated Headband Welding: Automatically cuts and ultrasonically welds elastic headbands to the exterior of the mask cup, providing the high-tension fit required for industrial-grade safety standards.
• Precision Edge Punching: Equipped with a heavy-duty mechanical punching system that trims the mask edges cleanly without fraying, ensuring a comfortable seal against the wearer's skin.
• Multi-Layer Capability: Processes up to 6 layers of raw materials seamlessly, accommodating various filtration efficiency requirements.
• Optional Valve & Printing Modules: Can be customized with inline pad printing (for CE/NIOSH certification marks) and automatic breathing valve punching/assembly units.

Technical Specifications

Production Workflow (Fully Automated)

1. Material Feeding: Automated unwinding of 3-6 rolls of fabric (including stiff needle-punched cotton).
2. Hot Press Molding: Shaping the fabric into the signature rigid 3D cup.
3. Edge Sealing & Cutting: Ultrasonically sealing the perimeter and punching out the exact cup shape.
4. Pad Printing (Optional): Stamping standard codes (e.g., NIOSH, CE EN149) onto the mask body.
5. Headband Welding: Automatically attaching the continuous elastic overhead bands.
6. Discharge: Finished cup respirators are automatically stacked or conveyed.

FAQ for Cup Mask Production

Q1: Why is the production speed (20-40 ppm) lower than flat or folding mask machines?

A: Cup mask production requires a specific thermal holding time (hot pressing) to melt and set the stiff needle-punched cotton into a permanent 3D dome. Rushing this process compromises the mask's structural integrity. 20-40 ppm is the optimal speed for ensuring industrial-grade quality.

Q2: Can we change the cup shape or size?

A: Yes. The hot pressing molds and edge-cutting dies are replaceable. If you need to switch from a standard adult cup to a smaller profile, our engineers can supply customized mold sets.

Q3: Does the headband welding pass the standard tension pull tests?

A: Absolutely. We use high-frequency ultrasonic welding specifically calibrated for overhead bands. The joints are engineered to withstand the rigorous pull-strength tests required by NIOSH and CE certification bodies.

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Dongguan Sheng Chuan Machinery Factory

Contact Person: Rocky

Email: shengchuan_machinery@outlook.com

Mobile / WhatsApp / WeChat: +86 19820010917

Tel: +86 19820010917/+86 13728175682
Address: Daojiao Town, Dongguan City, Guangdong, China