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Zhangjiagang HuaDong Boiler Co., Ltd.
Zhangjiagang HuaDong Boiler Co., Ltd.
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Customizable Dimensions Steel Material Boiler Economizer Heat Exchange Part

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Zhangjiagang HuaDong Boiler Co., Ltd.

Province/State:jiangsu

Country/Region:china

Tel:86-512-58666196

Contact Person:
Miss.Sandy Chen
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Customizable Dimensions Steel Material Boiler Economizer Heat Exchange Part

Brand Name HD BOILER
Model Number Economizer
Certification ISO9001 , SGS , TUV , ASME , EN
Place of Origin China
Minimum Order Quantity 1 Set / Sets 10tons
Price Negotiable
Payment Terms Western Union, L/C, T/T
Supply Ability 500 Tons per month
Delivery Time 30 days
Packaging Details Seaworthy Packing
Range of Applications Power station, Life, Industrial
Type Natural Circulation/Once Through
Output Hot Water/Steam
Fuel Coal/Gas/Oil-fired, Water Heat
Application boiler machine
Color Customized
Detailed Product Description

Boiler Economizer Customizable Dimensions Steel Material Heat Exchange Part

 
What materials are used for economizer tubes?
 
Carbon steel (SA178, SA192) for low/medium pressure, alloy steel for high pressure.
 

Introduction


Installed in the lower part of a boiler’s tail flue, an economizer recovers waste heat from flue gas. It heats boiler feed water up to the steam drum’s saturated pressure—acting as a heating surface. By using high-temperature flue gas heat, it cuts exhaust temps, saves energy, and boosts efficiency—hence the name.
Steel tube economizers work across all pressures, even as boiling types. They typically use 32–51mm carbon steel tubes, sometimes with fins to enhance heat transfer. These economizers are made of parallel, horizontally arranged elbow pipes (often called serpentine tubes).

 

 

Specifications


DescriptionBoiler economizer
MaterialAlloy steel, Carbon steel, SA210C ,SA213T22, etc.
Material standardASTM, EN or ISO etc.
DimensionCustomization
Weight

Min: 10 ton

Max.:1000 ton

Smelting Process:EF+LF + VD
ProcessMaterial→Ingot → Hot/Cold-Rolling→ Heat treatment (Normalizing+ tempering) → Inspection →rough machining→UT →2nd Heat treatment →finishing machining →Inspection
UT standardASTM A388 or EN10228, etc

 

Function


1.The economizer is a steam generation system as like a boiler. when the exhaust gas discharge from the engine cylinder through the exhaust valve it goes to the boiler for generate steam by heating of water.

2.After those gas it goes through the economizer the remaining exhaust gas temperature is heated the water in economiser. it help to generate steam, and it is improving the efficiency and save the fuel consumption

3. An economizer uses the waste heat from the boiler exhaust, that would otherwise be lost to atmosphere to (in most cases) preheat the feed water into the boiler.This improves the boiler efficiency and reduces fuel costs.

 

Technical specifications


Material Structure
Consists of a serious of spiral fin tubes, the headers of inlet and outlet, bend, frame and other auxiliaries.
Structure Arrangement
In line / staggered arrangement.

 

Advantages


1. Absorb the heat of low-temperature flue gas, reduce the smoke discharge temperature, reduce smoke loss, and save fuel.

2. Since the feed water is heated in the economizer before entering the steam drum, the heat absorption of the feed water on the heating surface is reduced, and the economizer can be used to replace part of the evaporation heating surface with higher cost.

3, feed water temperature increased, into the drum will reduce the wall temperature difference, thermal stress corresponding to reduce, extend the service life of the drum.

 

 

Variety


Utility Boiler Economizer

1HDB produces economizers for utility boilers, which includes boilers fueled by coal, wood, oil, or other solid fuels to produce electricty from the boiler's high pressure steam.
2These economizers are usually located in the back pass of the boiler and oriented with the tubes running horizontally.The boiler feedwater runs through the economizer circuits in the opposite direction of the gas flow (called counterflow).
3Bare tubes are typically utilized in order to minimize ash fouling, but some boiler OEM's design their economizers with finned tubes, either spiral or long finned.
4HDB can produce economizer elements with either bare, spiral finned, or long finned tubes, and if you prefer, re-design your unit to one of the other tube-types. HDB can also fabricate replacement headers for all utility boiler economizers.

 

Package Boiler Economizer

1HDB has unique manufacturing capabilities that the Optimus engineers take full advantage of when designing sulfuric acid plant economizers and superheaters.
2Often this allows the Optimus units to be configured for higher heat transfer efficiencies which results in a reduced surface area requirement and, consequently, a lower-priced product.
3HDB utilizes its on-site capabilities to fin and bend the tubes, machine and fabricate the headers, drill the tubesheets, cut and prep all casing materials, and perform all of the pressure part and casing welds.
4This gives HDB more control of the manufacturing sequence and schedule which has helped us achieve a remarkable record of on-time delivery performance.

 

HRSG Economizer

1Economizers for today's HRSG modules are configured with fintubes that hang vertically. HDB has fabricated economizer coils for virtually all of the HRSG OEM companies and understands the unique features of each.
2In many cases, utilities desire to upgrade their economizers from plain carbon steel to an alloy material to help resist flow accelerated corrosion (FAC) inside the headers and tube bends.
3HDB is a one-stop shop for economizer fabrication because we prep all the materials and perform all of the pressure part and attachment welding, from finning the fintubes, fabricating the headers, and assembling the coil bundle.

 

 

Test


1Latest type of 'U' bending machine is used for precision cold bending of tubes.
2Bending is done for all kind of heat exchanger, condenser, economizer, boiler tubes in Stainless Steel Seamless as well as welded.
3Subsequent to 'U' bending tubes are hydro tested & stress relieved if asked for.
4Also mock-up pieces are prepared for determining thickness reduction on the bend portion.
5Dye penetrant testing on the bend portion is done ro detect cracks, flaws or any type of defect.
6Special packing is provided to prevent any damages during transit.
 
Product Tags: Heat Exchange Part Boiler Economizer   Customizable Dimensions Boiler Economizer   Steel Boiler Economizer  
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