Online Tension Sensor For Cable And Rope Tension Measurement And
Control
The FZAK is a high-precision on-line tension sensor engineered for continuous monitoring and control of ropes, cables,
wires, tapes, and similar flexible materials. Constructed from
durable stainless steel, it delivers reliable performance even in
demanding industrial environments, ensuring consistent measurement
accuracy over extended operation. Its adaptable design accommodates
various guide pulleys, allowing seamless integration into diverse
production lines and material types.
With available force capacities ranging from 100N to 1000N, this
rope tension sensor meets the needs of both light and heavy-duty
applications. The flange-mounted cable tension load cell offers
multiple signal outputs, including mV/V, 0–5V, 0–10V, and 4–20mA,
enabling straightforward connection to PLCs, control displays, and
automated systems.
Commonly deployed in cable extrusion, wire drawing, textile
manufacturing, winding processes, and film or foil production, the
FZAK ensures precise tension control for improved product quality
and operational efficiency. Customizable capacities and mechanical
designs are available to accommodate specific installation
conditions or specialized industrial requirements, making this
on-line tension sensor a versatile solution for a wide range of
manufacturing applications.
Specifications
| Capacity | 100N 200N 300N 500N 1kN |
| Rated output | 1.0mV/V | 0-5V 0-10V 4-20mA |
| Excitation | 3-15V | 12~24V DC |
| Zero balance | ±2% R.O. |
| Nonlinearity | ±0.2% of full capacity |
| Hysteresis | ±0.2% of full capacity |
| Nonrepeatability | ±0.1% of full capacity |
| Creep(3min) | ±0.1% of full capacity |
| Safe overload | 150% of full capacity |
| Ultimate overload | 200% of full capacity |
| Compensated temperature | 0...+40oC |
| Operating temperature | -20...+60oC |
| Temperature shift zero | ±0.02% R.O./oC |
| Temperature shift span | ±0.02% R.O./oC |
| Bridge resistance | 380±30 ohms |
| Insulation resistance | >2000M ohms |
| Ingress protection | IP62 |
| Material of element | Stainless steel |
| Cable | Ø5.5*3000mm 4-core shielded |
| Wiring code @ 1.0mV/V | Red--Power+ Black--Power- Green--Output+ White--Output- |
| Wiring code @ 0-5V 0-10V 4-20mA | Red--Power+ Black--Power-/Output- White--Output+ |
Online Tension Sensor For Cable And Rope Tension Measurement And
Control
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