6063 T5 Brown Powder Coated Aluminium Extrusions

6063 T5 Brown Powder Coated Aluminium Extrusions Profiles Building Materials Aluminum Frame

What is an Extrusion Die?

Extrusion dies are essentially thick, circular steel disks containing one or more openings to create the desired profile. They are normally constructed from H-13 die steel and heat-treated to withstand the pressure and heat of hot aluminum as it is pushed through the die.

While it may appear that aluminum is a very soft metal, the reality is it takes a tremendous amount of pressure to push a solid log (billet) of aluminum through a thin, multi-holed die to create the desired shape. In fact, it takes 100,000-125,000 psi of force to push a billet through an 8” inch press.

To put that force into context, a power washer to clean a car pushes out water at around 2,500 psi. Increasing that pressure to 5,000 psi can destroy the brick on a building. The pressure produced in an extrusion press is 20 times that amount.

Die Profile Categories
While there are a multitude of shapes that can be created using aluminum extrusions, the dies used fall under three categories: solid dies, semi-hollow dies, and hollow dies.

A solid die creates a final shape that has no enclosed voids/openings, such as a rod, beam or angle. As such, a solid die is typically less expensive to manufacture than other die types.

To produce a solid profile requires a set of parts called a “die stack.” This stack is made up of:

Feeder plate controls the metal flow through the die orifice.
Die plate forms the shape.
Backer plate supports the tongue of die to prevent collapse or distortion.
Bolster supports the extrusion load transmitted from the die and backer.

Product Details:

Introduction of Powder Coating:

Introduction

In modern construction are widely used aluminum profiles with powder coated. These aluminum profiles particularly high demands on their appearance and durability. The thing is, that the painted surface defects and damage to the aluminum profiles, which are part of large construction and architectural design, not so easy to repair or repaint. At the same time, These profiles are subjected to severe climatic and weather resistant, including, solar radiation, rain and large temperature swings. All of this means, that painted aluminum profiles must maintain its attractive appearance over a long period of very difficult conditions.

Aluminum profiles with powder coating

Therefore, the production of colored aluminum profiles requires the highest possible level of quality powder coating process. This requires a thorough quality control, process both the powder coating, and the finished powder coating aluminum profiles.

A feature of the construction and architectural aluminum is a wide variety of colors of the powder coating. Therefore, powder coating manufacturers should be prepared for frequent changes of paint on its paint lines.

Design of modern buildings require an increased length of aluminum profiles. Until recently, the standard length was aluminum profiles 6 m. Currently, builders are increasingly needed length profiles 7 m, and even 7,5 m, for example, for front struts, which are installed directly on the two floors of the building.

The types of powder coating lines

The choice of powder coating line for each enterprise depends on many factors. These factors include the annual production profiles, size of production facilities (area, length, height), the number of profiles in batches, color change frequency, the possibility of coloring of products of different sizes and from different materials, and the like.

Regardless of the type lines, each must include the necessary process steps:

• chemical preparation of the surface profiles;
• drying profiles after chemical preparation;
• electrostatic powder paint on profiles;
• processing of the powder coating in the curing oven;
• cooling after the curing oven profiles;

Manufacturers of equipment for powder coating, including, aluminum profiles, They offer various types of painting lines. for instance, known firm EUROIMPLANTI (Italy) [1] It produces several types of painting lines in various versions of performance and configuration of the equipment to meet the specific requirements of customers.

powder coating lines may differ from each other:

• orientation of aluminum profiles during processing: horizontal and vertical lines;
• according to the method of powder spraying - automatic and manual;
• according to the method of surface preparation - chromate and beskhromatnye;
• continuous and divided into proper surface preparation and painting;
• the arrangement of technological equipment - in one level or two levels ("Compact" line).

Corporate Introduction:

Guangdong Yong long Aluminum Co., Ltd. is located in the No. 10 (Sanjiang market) of Leping Town, Sanshui District, Foshan. The company was founded in 1997. It is a comprehensive and large-scale aluminum profile enterprise integrating the research and development, production and sales of aluminum alloy profiles. The company is leading the "Hong Ying" brand. Strong comprehensive strength and excellent service make Yong long "Hong Ying" sell well all over the country and exported to Southeast Asia, Europe, South America and many other countries.

The company has 900 employees, including 120 high and intermediate engineering technology and management personnel, with advanced and perfect design, production, testing and testing methods as well as perfect sales network and after-sales service system. The products sell well in more than 10 national and foreign ports, Australia and Taiwan areas.

Photos:

Please tell us the information below, and we will give the best suggestion to you !

1. Where you intend to use the aluminium profiles?

2. If you have the estrusion drawing, send us and we develop the correspondence mold.

3. Which color you want or tell us the architectural style you like.

4. Purchase quantity. It will convenient us to give you the best price.