Plastic Films Roll to Roll (R2R) Web vacuum Metallizing Equipment

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SHANGHAI ROYAL TECHNOLOGY INC.

Country/Region:china

Tel:86-21-37635838

Contact Person:
Ms.ZHOU XIN View Contact Details

Plastic Films Roll to Roll (R2R) Web vacuum Metallizing Equipment

Brand Name	ROYAL
Model Number	RT-R2R
Certification	CE
Place of Origin	MADE IN CHINA
Minimum Order Quantity	1
Price	negotiable
Payment Terms	L/C,T/T
Supply Ability	5 sets per month
Delivery Time	16 weeks
Packaging Details	Export standard, to be packed in new cases/cartons, suitable for long-distance ocean/air and inland transportation.
Application	PET, PE, PVC, BOPP, CPP films, lables, logos
Coating Materials	Aluminum metallization
PVD Technology	Thermal evaporation
Factory Location	Shanghai city, China
Worldwide Service	Poland - Europe; Iran- West Asia & Middle East, Turkey, India, Mexico- South America
Training Service	Machine operation, maintenance, coating process Recipes, program
Warranty	Limited warranty 1 year for free, whole life for machine
OEM & ODM	available, we support tailor made design and fabrication

Detailed Product Description

Shanghai Royal Technology Inc. is one of the top PVD vacuum coating machine manufacturers in the worldwide.We are specialize in PVD (Physical Vapor Deposition) and PECVD thin-film deposition technology and offer a range of superior coatings and equipment for various industries.

Royal Technology provides a complete line of vacuum deposition systems optimized for depositing thin film materials on complex three-dimensional substrates

We also specialize in advanced batch PVD coaters (RTEP- thermal evaporation, RTAC-cathodic arc coater, RTSP- magnetron sputtering coater, RTAS- arc+sputtering models) and ( R2R web vacuum metallizer )roll-to-roll processes that require precision deposition, tension, and uniformity. Additionally, we offer equipment and technology specifically designed for medical instrumentation and bio-compatible coatings except decorative coatings.

For Roll-to-roll (R2R) film coating machines, we have standard models as below, a customized coating plant is also available.

Roll to Roll Vacuum Web Coating Equipment -Technical Specifications - Round Chamber
Item	Description	R2R Metallizing Machine Models
Item	Description	RTEP1100-R	RTEP1350-R	RTEP1650-R	RTEP2050-R	RTEP2200-R	RTEP2500-R
Substrates Coatings	Substrate Materials Available ( thickness: μm)	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60	PET:12~60 BOPP:20~60 PVC:20~60 CPP:20~60
	Substrate width (Max.)mm	1100	1350	1700	2050	2200	2500
	Roll Diameter (Max.)mm	800	800	800	800	800	800
	Core Diameter(inner)mm	3"/6"	3"/6"	3"/6"	3"/6"	3"/6"	3"/6"
	Normal Coating speed (m/min.)	400~600	400~600	400~600	400~600	400~600	400~600
	Max. Coating speed (m/min.)	720	720	720	720	720	720
	Coating Rollers Temperature (℃)	-20 to 25	-20 to 25	-20 to 25	-20 to 25	-20 to 25	-20 to 25
	Coating Chamber Ultimate Pressure(Pa)	5*10-3	5*10-3	5*10-3	5*10-3	5*10-3	5*10-3
	Pumping Speed( @ condition of without loading, clean, room temperature)	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2	< 8 mins, from atm to 7*10-2
Vacuum Evaporation System	Evaporation Souce (Crucible) Qty.: groups	BN Boron nitride:12	BN: 15	BN:18	BN:22	BN: 23	BN: 26
	Evaporation Power (KW)	15/group	15/group	15/group	15/group	15/group	15/group
	Evaporation Material (Aluminum wire)	1.8~2.0, 99.98%(purity)

Applications

The R2R web metallizing system is mainly for constantly aluminum metallization on plastic film single side’s coating, like PET, PE substrates. Which is used for high quality packaging material manufacturing.

Coating Samples

R2R web vacuum metallizer's features

1. The web coating system adopts advanced round chamber structure, the vacuum chambers contain winding( top chamber) and evaporation chambers (under); winding/unwinding devices are located in the same side of vacuum chamber, which guarantee the system working stably for a long time
2 High efficiency vacuum pumping system for a short vacuum evacuation cycle, improve the productivity efficiently.
3 The web coating system equips with holding pump to ensure energy saving
4 The deposition chamber, winding chamber are equipped with powerful cold trap pumping system, which can effectively drain the vacuum chamber and substrates moisture (temperature-120℃, the total area of the cold trap coil 2 ㎡, which improves the working efficiency of the equipment.
5 The winding system adopts four-motors constant tension control system
6 To ensure the web film’s winding speed adjust is steady, the web coating system equipped with Siemens servo motors and servo speed regulator
7 The high performance SPREADER ROLLERS can adjust the angle according to changes during the coating process to ensure the substrate rolls flatness.
8 The coating roller, from room temperature till -15℃, its cooling and heating system can prevent film’s thermal damage during deposition process. Also can open the spreader roller in vacuum chamber to absorb moisture on the roll surface.
9 The swing frame structure can adjust the winding process automatically according to winding roll’s diameter, to ensure an equal distance winding.
10 Evaporation system designed with staggered and end face clamping structure for a high deposition rate, fast deposition boats changing and good contact which ensure the high quality of uniformity, shorten the auxiliary equipment’s working time and improve working efficiency.
11 Independent aluminum wire feeding system, according to different coating process requested, both individually wire feeding for each group and overall adjustment are available.
12 The web coating system's fault alarm device provides trouble shooting tips, convenient for operator and maintenance engineer to find out and fix the troubles, back to normal production quickly.

In terms of coating services, Royal Technology has a Coating Center that offers deposition methodologies for a full range of substrate types and applications .
We also provide services to meet specific needs and offer refurbished systems with a factory warranty, installation, and support options.

If you have specific requirements, their engineering team can deliver custom vacuum deposition systems tailored to your needs.

Please contact us for a free consultancy.

Product Tags: thin film coating equipment thin film deposition equipment

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