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800 KW DSP Fully Digital Control - For Melting And Overall Hot Forging Induction Heating Machine For Gear Shaft Quenching Hardening

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DONGGUAN YUYANG INSTRUMENT CO., LTD

City: dongguan

Province/State:guangdong

Country/Region:china

Tel:86-769-26622869

Contact Person:
Mr.Jackson Sun View Contact Details

800 KW DSP Fully Digital Control - For Melting And Overall Hot Forging Induction Heating Machine For Gear Shaft Quenching Hardening

Brand Name	YUYANG
Model Number	YYD-800AB
Certification	CE, ISO
Place of Origin	China
Minimum Order Quantity	Set/Sets
Price	US $ 20000-30000
Payment Terms	L/C, D/A, D/P, T/T, Western Union, MoneyGram
Supply Ability	100 sets per month
Delivery Time	5-15 days
Packaging Details	1160 x 1040 x 1320mm
Rated Power output	800Kw
Frequency rang	1-5 KHZ
Current input	1200 A
Product size	Main Machine : 1950x1850x1800 mm; Silicon steel sheet transformer : 18701280150MM
Net Weight	main : 1200kg；transformer : 597kg
Gross weight	40C
Duty cycle	100%
Brand	YUYANG
The flow rate of cooling water:	0.35-0.5Mpa 55L/Min
Work power	340V-430V

Detailed Product Description

800 KW DSP Fully Digital Control Induction Heating Machine

For melting, overall hot forging, and gear shaft quenching hardening applications

This advanced induction heating equipment features IGBT inverter circuits in parallel connection with exceptional load adaptability. Designed for high power output, rapid heating speeds, operational efficiency, and user-friendly controls.

Key Performance Benefits

Significantly enhances economic benefits compared to alternative heating methods
Improves heated workpiece quality while saving energy and materials
Reduces labor intensity and improves production environment
Compact design saves production space by up to 10 times
Safe operation without high-voltage equipment requirements
Full-load design supports 24-hour continuous operation

Application Scope

Metal glasses manufacturing
Connector welding in electrical and electronic industries
Small relay non-contact welding
Refrigeration industry high-pressure welding
Component welding in jewelry industry
Metal jewelry and metal craft manufacturing

Technical Advantages

DSP+FPGA all-digital compact metal induction heating equipment incorporates adaptive fast IGBT drive circuitry that improves waveform quality, reduces dead time, and minimizes switching losses. Each IGBT drive includes short-circuit and under-voltage protection.

Display & Control Features

260,000-color true-color display
Four-wire resistive touch panel with precise accuracy and durability
USB storage support for data import/export functionality

Primary Applications

Heating Processes

Hot forging for shaping workpieces using punch presses and forging machines
Hot fitting for metal connections and composite materials
Smelting for melting metals into liquid form

Heat Treatment (Surface Quenching)

Quenching for tools, automotive parts, electric tools, and machine tools
Quenching for various hardware metal parts and machined components
Quenching for hardware molds, small-size molds, and mold accessories
Hardening of mechanical parts, gears, shafts, and mold components

Welding Applications

Braze welding, silver soldering, and brazing operations
Welding of cutting tools, mechanical gadgets, and composite materials
Specialized applications for pot bottom welding and heating elements

Annealing Processes

Annealing of stainless steel products including basins, tubes, and tableware
Annealing of various metal workpieces including golf heads, brass locks, and aluminum products

Machine Features

Advanced Power Technology

Utilizes imported high-quality IGBT solid power modules with advanced frequency conversion technology

Continuous Operation

Advanced cooling system enables 24-hour continuous operation at maximum power capacity

Efficient Control

Constant current and power control functions for improved heating efficiency and energy conservation

Easy Installation

Simple setup process - operational after connecting to 380V power and water supply

Programmable Operation

Programmable timing function with adjustable heating time, heat-preservation time, and current settings

Comprehensive Protection

Integrated self-diagnosis system with multi-level protection against overvoltage, overcurrent, overheating, and phase loss conditions

Product Tags: 800 KW DSP induction heating machine digital control forging heating equipment gear shaft quenching hardening machine

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